Toro 30822 Operator'S Manual Download Page 12

12

Servicing the Front Roller

Disassembly

1. Remove roller mounting bolt (Fig. 18).

2. Insert punch through end of roller housing and drive

opposite bearing out by alternating taps to opposite side
of inner bearing race. There should be a 1/16 in.
(.06 in.) lip of inner race exposed.

1

2

3

4

Figure 18

1.

Front roller

2.

Mounting bolt

3.

Bearing

4.

Bearing spacer

3. Push second bearing out in press.

4. Inspect roller housing, bearings, and bearing spacer for

damage (Fig. 18). Replace damaged components and
re-assemble.

Assembly

1. Press first bearing into roller housing (Fig. 18). Press on

outer race only or equally on inner and outer race.

2. Insert spacer (Fig. 18).

3. Press second bearing into roller housing (Fig. 18)

pressing equally on inner and outer race until the inner
race comes in contact with spacer.

4. Install roller assembly into deck frame.

Important

 

Securing roller assembly with a gap larger

than .06 in. creates a side load on bearing and can lead to
premature bearing failure.

5. Verify that there is no more than a .06 in. gap between

roller assembly and the roller mount brackets of the
deck frame. If there is a gap over .06 in., install enough
5/8 in. diameter washers to take up the slop.

6. Secure mounting bolt to 80 ft.-lb. (108 N

m).

Cutting Deck Storage

If cutting deck is separated from traction unit for any length
of time, install spindle plug (94-2703) in top of spindle to
protect spindle from dust and water.

Summary of Contents for 30822

Page 1: ...Operator s Manual English EN Form No 3326 156 27 Rotary Cutting Deck Groundsmaster 3500 Traction Unit Model No 30822 210002001 and Up...

Page 2: ...and produces safe products you are responsible for operating the product properly and safely Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer...

Page 3: ...43 8480 104 1086 Specifications Note Specifications and design subject to change without notice Optional Equipment Mulching Baffle Kit contains parts for three decks Model No 30824 Dimensions Overall...

Page 4: ...le tapered roller bearing ductile iron housing which withstands multiple impact tests Discharge Rear even clipping distribution in wet or dry conditions Mulching Baffle Optional Pre drilled mounting h...

Page 5: ...ber but will cause the cutting deck to reach their maximum up travel sooner Rear Cutting Decks For all heights of cut the rear cutting deck should be mounted in the rear mounting holes Fig 1 Adjusting...

Page 6: ...n rear opening and secure with 5 flange head screws Fig 5 1 m 5421 Figure 5 1 Mulching baffle 3 Verify that mulching baffle does not interfere with either tip of blade and does not protrude inside the...

Page 7: ...s two grease fittings per spindle Either fitting can be used which ever is more accessible If machine is operated under normal conditions lubricate blade spindle bearings Fig 6 with No 2 general purpo...

Page 8: ...on and not damaged 5 Grease spindle Blade Plane The rotary deck comes from the factory preset at 2 00 inch height of cut and blade rake of 0 31 inch The left hand and right hand heights are also prese...

Page 9: ...height then no adjustment is needed for that side Adjust other side to within 03 in of correct side 7 Adjust right and or left height of cut brackets by repeating steps 1 thru 3 8 Secure carriage bol...

Page 10: ...raight and parallel lay blade on a level surface and check its ends Ends of blade must be slightly lower than the center and cutting edge must be lower than the heel of the blade This blade will produ...

Page 11: ...ttempt to re use these seals Bearing Removal Reference The bearings are pressed on to the shaft 0003 0016 in interference and loose fit to housing 0020 0035 in clearance 1 Remove spiral retaining ring...

Page 12: ...inner and outer race 2 Insert spacer Fig 18 3 Press second bearing into roller housing Fig 18 pressing equally on inner and outer race until the inner race comes in contact with spacer 4 Install roll...

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