Toro 30789 Operator'S Manual Download Page 29

28

ENGINE   MAINTENANCE

ADJUSTING GOVERNOR

1.

With engine shut off, move throttle control to FAST

position and open hood. Check between the throttle arm
and the stop on the carburetor base to make sure there
is 1/32” (0.8 mm) gap (Fig. 36). If gap is not correct,
adjust throttle rod (Fig. 36) by turning ball joint ends until
gap is 1/32” (0.8 mm). If gap is correct, proceed to
step 2.

Engine must be running so final adjust-
ment of the governor can be performed.
To guard against possible personal
injury, engage parking brake and keep
hands, feet, face and other parts of the
body away from fan or other moving
parts.

WARNING

2.

Start engine and move throttle to SLOW position.

Allow engine to warm up to normal operating
temperature.

3.

Rotate throttle arm closed until it contacts stop

(Fig. 36).

Figure 36

1. 1/32” (0.8 mm)
2. Throttle rod
3. Carburetor idle speed screw

4. Stop
5. Throttle arm

1

2

3

4

4.

Check idle speed and adjust carburetor idle speed

screw if necessary to attain 1350 + 50 rpm.

5.

Release throttle arm, loosen jam nut on governor

low idle speed screw and adjust it to attain 1500 + 100
rpm (Fig. 36).

6.

Slowly move throttle to FAST position until engine

speed reaches 3200 + 100 rpm. Shut off engine. Adjust
high idle stop screw until it contacts speed control lever
(Fig. 37).

IMPORTANT: Do not over speed the engine
because the transmission could be damaged.

7.

Move throttle rapidly from SLOW to FAST. The

engine should not surge. if engine surges, proceed to
step 8.

8.

Check V–belts from engine to governor pulley and

assure they are tight. If belts are loose, the engine will
surge. If belts are tensioned properly, loosen jam nut
that retains the anti–surge screw (Fig. 37). Rotate screw
clockwise 1/8 turn at a time until surging stops. Should
governor continue to surge, check the following:

A. Carburetor too rich or too lean.

B. Binding in throttle linkage.

C. Governor worn internally.

Figure 37

1. High idle stop screw
2. Speed control lever
3. Jam nut
4. Anti–surge screw

5. Oil check plug
6. low idle stop screw

IMPORTANT: Never rotate anti–surge screw in too
far so that speed of engine increases.

9.

Bump the throttle lever with your hand so engine

speeds up momentarily. If governor is working properly,
engine speed should return to normal within one or two
surges of the governor. More than two surges of the
governor usually indicates than the anti–surge screw
must be turned in slightly more than it is. When
adjustment is correct, lock jam nut against governor
body.

10. Check low and high idle speed to be sure there is no
change from the initial setting. If high idle sped has
increased, anti–surge has been turned into the
governor too far and it must be backed out. Then repeat
the entire adjustment procedure.

Summary of Contents for 30789

Page 1: ...Operator s Manual Domestic English EN Form No 3327 122 Groundsmaster 345 Traction Unit Model No 30789 Serial No 220000001 and Up...

Page 2: ......

Page 3: ...al information worthy of special attention The engine exhaust from this product contains chemicals known to the State of California to cause cancer birth defects or other reproductive harm SPARK ARRES...

Page 4: ...g Air Cleaner Filter 25 Inspecting Filter Element 26 ENGINE MAINTENANCE 26 29 Cleaning Radiator and Screen 26 Changing Crankcase Oil and Filter 26 Replacing Fuel Filter 26 Servicing Engine Belts 27 Re...

Page 5: ...glasses safety shoes and a helmet is advisable and required by some local ordinances and insurance regulations 7 Check interlock switches daily for proper operation Refer To Checking Interlock Switch...

Page 6: ...or other implement and traction unit for damage and defective parts Repair any damage before restarting the engine and operating the implement or cutting unit Assure cutting unit blades are in good c...

Page 7: ...machine conformed to safety standards in effect for riding mowers To ensure optimum performance and continued safety certification of the machine use genuine TORO replacement parts and accessories Rep...

Page 8: ...ERY COVER Part No 92 7802 ON CONTROL PANEL Part No 105 0080 UNDER HOOD ABOVE RADIATOR CAP Part No 82 8970 NEAR FUEL TANK CAP Part No 27 7310 NEAR TOOL BOX COVER Part No 67 1710 FRONT BULKHEAD Part No...

Page 9: ...itely variable from 0 to 9 5 mph 0 to 15 km hr forward or reverse 3200 engine rpm Tires Two rear tires are 16 x 6 50 8 4 ply rating rib on demountable drop center wheels The two front tires are 23 x 8...

Page 10: ...o 30707 For Model No 30623 30625 Speed Control Kit Model No 30677 Tire Chains Front Part No 11 0390 set of 2 Wheel Weight Kit Part No 11 0440 set of 2 Rear Weight Kit Part No 24 5780 set of 2 Rear Wei...

Page 11: ...e of seat R Clamp 2 Ball Joint R H Shipped in tool box 1 Install Ball Joint implement installation and Connect Lift Cylinder Operator s Manual Traction Unit 2 Read before operating machine Parts Catal...

Page 12: ...with 2 capscrews and flatwashers supplied in kit Fig 3 Install manual tube into R clamps and tighten capscrews Fig 3 Figure 3 1 R clamps 2 Seat support 3 Manual tube 1 2 3 4 2 Mount seat pivot bracket...

Page 13: ...ION Wear safety goggles and rubber gloves when working with electrolyte and charge the battery in a well ventilated place so gases produced while charging can dissi pate Since the gases are explosive...

Page 14: ...e frame and top of the push arm Fig 10 Screw ball joint into left hand push arm until center of ball joint is 2 3 8 inches 60 mm away from front of push arm Fig 11 Do not tighten jam nut 1 2 3 4 5 Fig...

Page 15: ...t requirements Order parts from your local Authorized Toro Distributor 24 5780 Rear Weight Required Weight Part Number Weight Description Qty Cutting Unit Description 72 Side Discharge Model 30722 or...

Page 16: ...UP OF COMBUSTION CHAMBER DEPOSITS LEADED GASOLINE CAN BE USED IF UNLEADED IS NOT AVAILABLE NOTE NEVER USE METHANOL GASOLINE CONTAINING METHANOL GASOLINE CONTAINING MORE THAN 10 ETHANOL GASOLINE ADDIT...

Page 17: ...x engine oil and automatic transmission fluid or hydraulic system component damage may result When changing fluids also change transmission filter DO NOT USE DEXRON II ATF Note Fluid to operate the po...

Page 18: ...ull lever rearward to adjust steering wheel to desired fore or aft operating position and push lever forward to lock adjustment Brake Pedal Fig 16 Whenever the engine is shut off the parking brake mus...

Page 19: ...f the switch must be overridden because of an emergency the engine can be started and will continue to run while reset switch is held in Ignition Switch Fig 18 The key switch which is used to start an...

Page 20: ...ged and traction pedal is released it is strongly recommended that the engine be stopped before dismounting from the seat Also engine will stop if traction pedal is depressed when parking brake is eng...

Page 21: ...pedal slowly but fully to attain maximum ground speed Another characteristic to consider is the operation of the turning pedals that are connected to the brakes The brakes can be used to assist in tu...

Page 22: ...ust Cup and Baffle Air Filter Radiator Screen for Debris Unusual Engine Noises Unusual Operating Noises Transmission Oil Level Hydraulic Hoses for Damage Fluid Leaks Tire Pressure Instrument Operation...

Page 23: ...be lubricated are PTO shaft and yokes Fig 21 lift arm pivots Fig 22 right and left push arm ball joints Fig 21 push arm pivot bushings Fig 23 PTO pivot housing blocks Fig 24 brake pivot bushings Fig...

Page 24: ...BRAKE INTERLOCK SWITCH 1 Pull up on parking brake lever and depress brake pedal to lock pedal into first click on latch 2 Gap between parking brake shaft pivot paddle and bottom of interlock switch F...

Page 25: ...A B I OR F 4 RUN OFF Y 7 5 A PK PK TO HIGH TEMP OVERRIDE SWITCH GN PK OR 30 85 87 86 87a OVER TEMP SHUT DOWN OR PTO SWITCH OFF CONNECTED TO GROUND ON OVER TEMP CONDITION GN TO OVER TEMP SHUTDOWN RELAY...

Page 26: ...fle can be removed Fig 31 Separate dust cup and baffle Fig 31 2 Dump dust out of the dust cup After cleaning cup and baffle assemble and reinstall both parts SERVICING AIR CLEANER FILTER Service the a...

Page 27: ...lean the screen each quarter hour and radiator checked every hour in extremely dusty and dirty conditions Note This situation may be particularly prevalent if the rear discharge cutting unit is being...

Page 28: ...spark plug usually lasts a long time however the plug should be removed and checked whenever the engine malfunctions 1 Clean area around spark plugs so foreign matter cannot fall into cylinder when s...

Page 29: ...l lever Fig 37 IMPORTANT Do not over speed the engine because the transmission could be damaged 7 Move throttle rapidly from SLOW to FAST The engine should not surge if engine surges proceed to step 8...

Page 30: ...same oil that is being used in engine When oil is at point of overflowing out of check plug hole install the check plug and fill plug SERVICING SPARK ARRESTOR MUFFLER Every 250 hours operation clear...

Page 31: ...pump lever Fig 41 to insure assembly is properly seated and operating freely Correct any discrepancy Figure 41 2 Block right front tire and both rear tires so vehicle cannot roll forward or backward...

Page 32: ...parts are operating freely and seated properly 3 Loosen jam nut Rotate switch adjusting screw Fig 41 until there is a gap between head of screw and switch button 4 Rotate adjusting screw until it cont...

Page 33: ...adjustment is required 1 Rotate the steering wheel so rear wheels and steering plate are straight ahead 2 Loosen the jam nuts on both tie rods Adjust both tie rods until center to center distance at f...

Page 34: ...6 1 Jam nut 2 When adjustment of brake cable cannot get free travel within 1 2 to 1 inch 13 to 25 mm the star nut inside the brake drum must be adjusted However before adjusting the star nut loosen br...

Page 35: ...30 Type SF CC or CD engine oil Normal 40 100 F SAE 10W 30 or 10W 40 Type SF CC or CD engine oil Cool Spring Fall 30 50 F SAE 5W 30 Type SF CC or CD engine oil Winter Below 30 F Type F or FA ATF Automa...

Page 36: ...system Shut the engine off 1 Figure 50 1 Drain plug 9 Leave machine set for two additional minutes then remove dipstick and check oil level in axle Fig 51 If level is low add oil until level matches...

Page 37: ...36 HYDRAULIC SCHEMATIC...

Page 38: ...baking soda solution c Coat the cable terminals and battery posts with Grafo 112X skin over grease Toro Part No 505 47 or petroleum jelly to prevent corrosion d Slowly recharge the battery every 60 d...

Page 39: ...ses Replace Transmission Oil Filter Service Air Filter Check Governor Oil Level Decarbon Spark Arrestor Muffler Check Rear Wheel Toe In and Steering Linkage Torque Wheel Lug Nuts Replace Fuel Filter C...

Page 40: ...seat In any correspondence concerning the unit supply the model and serial numbers to ensure correct information and replacement parts are obtained To order replacement parts from an authorized TORO D...

Page 41: ...ather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats du...

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