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Operator’s Manual

English (EN)

Form No. 3325-408 Rev A

Groundsmaster 328-D

Traction Unit

Model No. 30626—210000001 and Up
Model No. 30630—210000001 and Up

Summary of Contents for 30626 Groundsmaster 328-D

Page 1: ...Operator s Manual English EN Form No 3325 408 Rev A Groundsmaster 328 D Traction Unit Model No 30626 210000001 and Up Model No 30630 210000001 and Up...

Page 2: ...t 19 Install Rear Weight 19 Before Operating 20 Hood Prop 20 Check Engine Oil 20 Filling the Fuel Tank 21 Page Check Cooling System 21 Checking the Hydraulic System Oil 21 Operation 23 Controls 23 Sta...

Page 3: ...andards Institute in effect at time of production when weights are installed according to chart on page 20 Note The addition of attachments made by other manufacturers that do not meet American Nation...

Page 4: ...sidewalks Stop blades if not mowing Do not operate the mower under the influence of alcohol or drugs Use care when loading or unloading the machine into a trailer or truck Use care when approaching b...

Page 5: ...pond or lake If the engine stalls or the machine loses headway and cannot make it to the top of a slope do not turn the machine around Always back slowly straight down the slope If the cutting unit d...

Page 6: ...rers could be dangerous and such use could void the product warranty Safety and Instruction Decals Safety decals and instructions are easily visible to the operator and are located near any area of po...

Page 7: ...ature TRACTION PEDAL 27 7320 Model 30626 93 7836 1 To move the traction unit forward or backward depress the traction pedal 55 4300 Model 30626 93 6696 Model 30630 1 Warning spring loaded mechanism Re...

Page 8: ...urn the key to the start position Read the operator s manual for further instructions 2 Warning when engine temperature is too high engine will shut off Depress high temperature reset before restartin...

Page 9: ...or s manual 4 Cutting hazard to hands or feet stay away from rotating blades and moving parts 5 Throw object hazard keep bystanders away 6 Warning set the parking brake stop the engine and remove the...

Page 10: ...raulic filter after first 10 operating hours read the operator s manual for further instructions 100 6574 Model 30630 1 Hot surface hazard stay away 2 Cutting dismemberment hazard stay away from movin...

Page 11: ...pes less that 14 degrees lower the cutting unit to the ground When driving down slopes less than 20 degrees use the ROPS fasten the seat belt and lower the cutting unit to the ground 3 Warning disenga...

Page 12: ...ormal charge pressure is 70 to 150 psi 453 to 1034 kPa Implement relief valve setting is 700 to 900 psi 4826 to 6205 kPa Displacement is 0 913 cubic inch 15 cm3 per revolution and transmission is cont...

Page 13: ...troke Dimensions and Weights approx Width measured from outside of front tires 46 in 117 cm Length 91 in 231 cm Height 50 in 127 cm Height w ROPS 78 5 in 199 cm Dry Weight 1250 lb 567 kg Wheel Base 49...

Page 14: ...g wheel Manual tube shipped in tool box R clamp 1 2 Holding the operator s manual Install on right underside of seat Right hand ball joint shipped in tool box 1 Install ball joint implement installati...

Page 15: ...rew Fig 2 Removing the Battery from the Chassis 1 Release the two latches holding instrument cover in place Carefully remove instrument cover to expose the battery 2 Remove two wing nuts and hold down...

Page 16: ...y secure 2 R clamps to right side of seat bottom with 2 capscrews and flat washers supplied in kit Fig 8 Install manual tube into R clamps and tighten capscrews Fig 8 3 Mount seat support over four th...

Page 17: ...lve by rotating it clockwise until it is securely seated Do not exceed 5 to 8 ft lb 7 to 11 N m Do not start engine when valve is open Activating and Charging the Battery 1 If battery is not filled wi...

Page 18: ...tighten nut securely 4 Coat both battery connections with either Grafo 112X skin over grease Toro Part No 505 47 petroleum jelly or light grease to prevent corrosion and slide rubber boot over positi...

Page 19: ...ning Greasing the Traction Unit Before the machine is operated it must be greased to assure proper operating characteristics refer to Lubrication Maintenance Failure to grease the machine will result...

Page 20: ...prop pivot upward then downward to prop up hood 1 Figure 15 1 Hood prop Check Engine Oil The engine is shipped with 4 qt 3 8 l of oil in the crankcase however level of oil must be checked before and...

Page 21: ...l cooler daily more often if conditions are extremely dusty and dirty The cooling system is filled with a 50 50 solution of water and permanent ethylene glycol anti freeze Check level of coolant in ex...

Page 22: ...nsmission oil before engine is first started and daily thereafter 1 Position machine on a level surface raise the implement and stop the engine 2 Unscrew dipstick cap Fig 20 from the filler neck and w...

Page 23: ...s to slip while operating on a hillside However wet grass or soft turf could be damaged when brakes are used to turn Tilt Steering Control The tilt steering control is a lever on right side of steerin...

Page 24: ...gine drops below a safe level If low oil pressure ever occurs stop engine and determine the cause Repair the damage before starting the engine again Charge Indicator Illuminates when system charging c...

Page 25: ...Remove foot from traction pedal and insure it is in neutral 2 Move throttle control to 1 2 throttle position 3 Turn ignition switch to ON Preheat position An automatic timer will control preheat for...

Page 26: ...nd replace any damaged switches before operating the machine Replace switches every two years or 1000 hours whichever occurs first regardless of whether they are operating properly or not Caution The...

Page 27: ...e brakes To maintain enough power for the traction unit and implement while operating regulate traction pedal to keep engine rpm high and somewhat constant A good rule to follow is decrease ground spe...

Page 28: ...heck the cutting unit drive belt adjustment Change the engine oil Inspect the air filter Every 100 hours Change the engine oil filter Check the PTO belt tension Check the fan and alternator belt tensi...

Page 29: ...Check the radiator and screen for debris Check unusual engine noises 1 Check the transmission oil level Check the hydraulic hoses for damage Check for fluid leaks Check the tire pressure Check instrum...

Page 30: ...t must be lubricated are PTO shaft and yokes Fig 27 lift arm pivots Fig 27 right and left push arm ball joints Fig 27 push arm pivot bushings Fig 28 PTO pivot housing blocks Fig 29 brake pivot bushing...

Page 31: ...Blow compressed air from inside to the outside of dry filter element Do not exceed 100 psi to prevent damage to the element B Keep air hose nozzle at least 2 from filter and move nozzle up and down wh...

Page 32: ...l Fuel Tank With Diesel Fuel for proper fuel recommendations Danger Under certain conditions diesel fuel and fuel vapors are highly flammable and explosive A fire or explosion from fuel can burn you a...

Page 33: ...hrough normal priming procedures and engine will not start refer to Bleeding Fuel System 1 Loosen the pipe connection to the No 1 injector nozzle and holder assembly at injection pump Fig 40 1 Figure...

Page 34: ...O NOT OVERFILL Always install radiator cap Fig 42 securely 1 Figure 42 1 Radiator cap Level of coolant in expansion tank Fig 43 should be between the marks on side of tank 1 Figure 43 1 Expansion tank...

Page 35: ...adjust for proper tension Push idler pulley against belt until belt deflects 1 4 inch 6 mm with 5 lb force 22 N m midway between top pulley and stationary idle pulley Tighten idler pulley locknut to s...

Page 36: ...ransmission to operating temperature 5 Release parking brake then check left front wheel that is off shop floor Wheel must not be rotating If wheel is rotating proceed to step 11 for an adjustment If...

Page 37: ...ch button 4 Rotate adjusting screw until it contacts the switch button Continue to rotate the screw until the circuit is completed switch clicks After the switch clicks rotate the adjusting screw an a...

Page 38: ...continuity recheck switch or switch installation Adjusting the Tilt Steering Control If steering wheel tilt control lever must be adjusted proceed as follows 1 Remove knob from parking brake and self...

Page 39: ...dic adjustments can be performed where the brake cables connect to the brake pedal mount When the cables are no longer adjustable the star nut on the inside of the brake drum must be adjusted to move...

Page 40: ...off lift lever to expose the latch 3 Loosen two capscrews on top of the lift lever latch Fig 60 Place lever on rounded tip of latch Fig 60 and slide latch w lever forward until stopping resistance is...

Page 41: ...er Do not use Dexron II ATF Note Fluid to operate the power steering is supplied by the hydraulic system transmission charge pump Cold weather start up may result in stiff operation of the steering un...

Page 42: ...rminals and related accessories contain lead and lead compounds chemicals known to the State of California to cause cancer and reproductive harm Wash hands after handling Warning Important Before weld...

Page 43: ...E STEERING VALVE 4 95 CU IN DISP TRANSMISSION IMPLEMENT RELIEF 700 900 PSI CHARGE PUMP 33 IN REV 1 4 MAN 1 4 T P 3 8 1 2 3 8 1 4 1 4 1 4 1 4 R L IN OUT 1 2 1 2 70 150 PSI 700 900 PSI RES FRONT AXLE CA...

Page 44: ...30 85 86 87 GLOW RELAY GLOW PLUGS 3 R A F 1 15 A B I OR F 4 RUN OFF Y VIO START S 7 5 A R GY X Y R PK F 2 R 7 5 A FUSE BLOCK F 3 15 A OPTIONAL LIGHT BU FUSIBLE LINK HARNESS FL1 FL2 FL3 BK GY GY OR PK...

Page 45: ...from the battery posts B Clean the battery terminals and posts with a wire brush and baking soda solution C Coat the cable terminals and battery posts with Grafo 112X skin over grease Toro Part No 505...

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Page 48: ...ather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to damage to seats du...

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