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4

Set Up

LOOSE PARTS CHART

Note:

 Use this chart as a checklist to assure all parts necessary for assembly have been received. Without  these parts, total

set-up cannot be completed. Some parts may have already been assembled at factory.

Description

Qty.

Use

Control Valve Assembly
Control Valve Handle
Control Valve Pivot Lever
Socket Head Screw 10–24 x 1–1/4” lg.
Locknut #10–24
Clevis Pin
Cotter Pin
Hydraulic Hose
Capscrew 1/4 – 20 x 2–3/4” lg.
Flange Locknut 1/4–20

1
1
1
1
1
1
1
1
3
3

Mount Control Valve to Fender

Frame Assembly
Hopper Mounting Bracket – Left
Capscrew #10–24
Locknut #10–24
Capscrew 5/16 – 18 x 1–1/4” lg.
Locknut 5/16–18
Hopper Mounting Bracket – Right
Coupler Bracket
Capscrew 3/8 – 16 x 1” lg.
Lockwasher – 3/8
Locknut 3/8 – 16
Hopper Mounting Bracket – Rear
Strap
Capscrew 1/2 – 13 x 1–1/4” lg.
Capscrew 1/2 – 13 x 1–1/2” lg.
Flatwasher  1/2
Locknut 1/2–13
Disconnect Pin
Welded Mounting Pin – Long
Welded Mounting Pin – Short
Self Tapping Screw 1/4–20– x 3/4” lg.

1
1
4
4
4
4
1
1
4
2
2
1
2
2
2
2
4
1
1
1
2

Install Frame Assembly

Wire Harness
Cable Ties

1
6

Connect Wire Harness

Summary of Contents for 30356-250000001

Page 1: ...Do not fill fuel tank when engine is hot or running Do not smoke while handling fuel Fill fuel tank outdoors and only to the bottom of the filler neck Wipe up any spilled fuel While Operating Sit on...

Page 2: ...k overhead clearance Do not attempt to dump clippings over an embankment Hopper must be fully lowered before driving machine Lower the cutting unit and hopper to their lowest positions and remove key...

Page 3: ...formance with the safety standards and the warranty may be voided Safety and Instruction Decals 107 2931 1 Warning read the Operator s Manual 2 Crushing hazard do not get under the hopper as it lowers...

Page 4: ...4 lg Flange Locknut 1 4 20 1 1 1 1 1 1 1 1 3 3 Mount Control Valve to Fender Frame Assembly Hopper Mounting Bracket Left Capscrew 10 24 Locknut 10 24 Capscrew 5 16 18 x 1 1 4 lg Locknut 5 16 18 Hoppe...

Page 5: ...x 1 lg Flange Locknut 5 16 18 1 2 2 2 2 2 Install Hopper Assembly Shield Top Shield Wide Shield Narrow Flat Short Flat Long Screw 10 24 x 1 lg Flange Nut 10 24 1 1 1 1 2 8 8 Install in Chute Opening o...

Page 6: ...re 2 the holes must be relocated Use the dimensions in figure 3 to locate mark and drill 3 344 in dia holes in the fender 2 74 1 Figure 2 1 Right fender 2 2 25 3 74 3 50 1 25 344 dia 3 Figure 3 4 Moun...

Page 7: ...in figure 6 This will eliminate the chance of the hoses interfering with the fuel tank 1 1 Figure 6 1 Hydraulic hose 2 10 Install the protective sleeve over the hoses Fig 5 The remainder of the hose i...

Page 8: ...latch 1 2 Figure 11 1 Right hopper mounting bracket 2 Coupler bracket 3 Secure the bottom of the bracket and coupler bracket to the frame with 2 3 8 16 x 1 lg capscrews and locknuts Fig 11 4 Position...

Page 9: ...nd secure with a retaining ring 2 Secure the hose assembly to the female coupler Fig 15 3 Slide the loop end of the dust cap Fig 15 over the end of the hydraulic hose coming from the rear valve fittin...

Page 10: ...the wide shield to the left inside lip of the hopper opening with a long flat 3 10 24 X 1 lg screws and 10 24 flange nuts Fig 19 1 2 4 5 2 3 Figure 19 1 Wide shield 2 Long flat 3 Narrow shield 4 Narro...

Page 11: ...e holes in the rim and secure them in place with 1 2 lockwashers and hex nuts Fig 21 1 2 Figure 21 1 Wheel weight 2 Threaded rod 5 Place the wheel weight over the ends of the threaded rods and secure...

Page 12: ...to throw grass into the hopper If the blower speed drops too low plugging may result Refer to the Cutting Unit and Traction Unit Operator s Manual for operation of each Use care to avoid a collision b...

Page 13: ...hair pin cotters securing the hopper to the frame Remove the hopper from the frame 6 Disconnect the wire harness from the switch on the hopper frame or seat and remove from the traction unit Keep harn...

Page 14: ...rs baffles and shields for wear and replace as needed 2 Clean grass clippings from the hopper chute blower and cutting unit after each use Wash the underside of the cutting unit daily with a hose An e...

Page 15: ...15...

Page 16: ...limited to weather storage practices contamination use of unapproved coolants lubricants additives or chemicals etc Normal wear and tear items Normal wear and tear includes but is not limited to dama...

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