Toro 30316 Operator'S Manual Download Page 34

Figure 40

1. Mounting Tube

2. Bushing

6. Clean the inside of the mounting tube.

7. Grease the inside and outside of the new

bushings.

8. Use a hammer and flat plate to carefully drive

the bushings into the mounting tube.

9. Inspect the caster wheel fork for wear and

replace if necessary (Figure 39).

10. Slide the caster wheel fork through the

bushings in the mounting tube. Replace the
spacer(s) onto the fork and secure with the
retaining ring (Figure 39).

Important:

The inside diameter of

the bushings may collapse slightly when
installed. If the caster wheel fork does not
slide into the new bushings, ream both
bushings to an inside diameter of 1.126
inch (29 mm).

11. Grease the fitting on the carrier frame

mounting tube using No. 2 general purpose
lithium base or molybdenum base grease.

Servicing the Caster Wheel

and Bearings

The caster wheels rotate on a roller bearing
supported by a spanner bushing. If the bearing is
kept well lubricated, wear will be minimal. Failure
to keep the bearing well lubricated will cause rapid
wear. A wobbly caster wheel usually indicates a
worn bearing.

1. Remove the locknut and wheel bolt holding

the caster wheel to the caster fork (Figure 41).

Figure 41

1. Wheel Bolt

5. Spanner Bushing

2. Caster fork

6. Wheel spacer

3. Locknut

7. Roller Bearing

4. Bushing

8. Grease tting

2. Remove one bushing, then pull the spanner

bushing and roller bearing out of the wheel
hub (Figure 41).

3. Remove the other bushing from the wheel hub

and clean any grease and dirt from the wheel
hub (Figure 41).

4. Inspect the roller bearing, bushings, spanner

bushing and inside of the wheel hub for
wear. Replace any defective or worn parts
(Figure 41).

5. To assemble, place one bushing into the wheel

hub. Grease the roller bearing and spanner
bushing and slide them into the wheel hub.
Place the second bushing into the wheel hub
(Figure 41).

6. Install the caster wheel into the caster fork

and secure with the wheel bolt and locknut.
Tighten the locknut until the spanner bushing
bottoms against the inside of the caster forks
(Figure 41).

7. Grease the fitting on the caster wheel.

Adjusting the Electric Clutch

The clutch is adjustable to ensure proper
engagement and proper braking. Check
adjustment after every 100 hours of operation.

1. To adjust the clutch, tighten or loosen the lock

nuts on the flange studs (Figure 42).

34

Summary of Contents for 30316

Page 1: ...Form No 3354 436 Rev A Mid Size Proline T bar Gear 13hp with 32in Side Discharge Mower Model No 30316 Serial No 260000001 and Up Register your product at www Toro com Original Instructions EN...

Page 2: ...ntact Toro directly at www Toro com for product and accessory information help nding a dealer or to register your product Whenever you need service genuine Toro parts or additional information contact...

Page 3: ...26 How to Grease 26 Lubricating the Caster and Wheel Bearings 27 Greasing the Transmission Couplers 27 Greasing the Spindle Bearing 27 Engine Maintenance 27 Servicing the Air Cleaner 27 Servicing the...

Page 4: ...the area where the equipment is to be used and remove all objects such as rocks toys and wire which can be thrown by the machine Use extra care when handling gasoline and other fuels They are ammable...

Page 5: ...tive last Reconnect the positive rst and negative last Use care when checking blades Wrap the blade s or wear gloves and use caution when servicing them Only replace blades Never straighten or weld th...

Page 6: ...Do not mow slopes greater than 15 degrees Service Never store the machine or fuel container inside where there is an open ame such as near a water heater or furnace Keep nuts and bolts tight especiall...

Page 7: ...Slope Chart 7...

Page 8: ...nd instructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 54 0910 54 9220 66 1340 63 6380 67 5360 68 8340 82 2280 R...

Page 9: ...95 2814 98 0776 98 3256 98 4387 1 Warning wear hearing protection 105 0884 106 0699 106 5499 9...

Page 10: ...s Manual 1 Parts Catalog 1 Safety Video 1 5 Registration Card 1 Read the Operator s Manual and watch the video before operating the machine Note Determine the left and right sides of the machine from...

Page 11: ...tom of the rear frame Figure 4 3 Align fuel tank with the top of the rear frame Figure 4 Figure 4 1 Rear frame 3 Gas tank 2 Shift lever plate Note Remove the plastic cap from the fuel tting before ins...

Page 12: ...t bend lever while it is attached to the transmission shaft or damage may occur Figure 7 1 Shift lever 4 Square hole washer 2 Shift lever plate 5 Spring washer 3 Rubber seal washer 6 Locknut 3 8 inch...

Page 13: ...e 10 Secure with washers and hairpin cotters Figure 10 Note Make sure brake rod is installed in front F mounting hole in idler bracket Figure 10 1 Control rod and tting 5 Washer 2 3 1 2 inch 89 mm 6 H...

Page 14: ...Maintenance page 35 Step 5 Reading the Manual and Viewing the Safety Video Parts needed for this step 1 Operator s Manual 1 Engine Operator s Manual 1 Parts Catalog 1 Safety Video 1 Registration Card...

Page 15: ...Gear shift lever 5 Upper control bar 11 Fuel shut off valve 6 Lower handle Throttle Control The throttle control has three positions Choke Fast and Slow Blade Control Bail The bail is used in conjunc...

Page 16: ...er Control Bar Shift transmission to reverse and squeeze the lower control bar and handle together to engage rearward traction assist operation Parking Brake Lever Pull back on upper control bar and s...

Page 17: ...n certain conditions during fueling static electricity can be released causing a spark which can ignite the gasoline vapors A re or explosion from gasoline can burn you and others and can damage prope...

Page 18: ...to Checking the Engine Oil Level in Engine Maintenance page 27 Note Determine the left and right sides of the machine from the normal operating position Think Safety First Carefully read all the safe...

Page 19: ...g a cold engine Note A warm or hot engine usually does not require any choking To start a warm engine move throttle control to the fast position 4 Grasp recoil starter handle rmly and pull out until p...

Page 20: ...se Hold the blade control bail against the upper control bar while operating 4 Repeat the procedure to engage the mower blades if the blade control bail is released Figure 17 1 Upper control bar 3 Bla...

Page 21: ...e 18 2 Release the parking brake refer to Releasing the Parking Brake in Brake Maintenance page 35 3 Slowly press on the upper control bar to move forward Figure 18 To go straight apply equal pressure...

Page 22: ...pping the Machine To stop the machine pull back on the upper control bar release the blade control bail and turn the ignition key to off Also set the parking brake if you leave the machine unattended...

Page 23: ...height of cut is adjustable from 2 to 5 inches 51 to 127 mm and is adjustable in 1 2 inch 13 mm increments 1 Stop the engine before adjusting the height of cut 2 Remove the hairpin cotters and relocat...

Page 24: ...ath Never remove the grass de ector from the mower because the grass de ector routes material down toward the turf If the grass de ector is ever damaged replace it immediately Never put your hands or...

Page 25: ...y longer than normal or if it contains a high degree of moisture raise the cutting height higher than usual and cut the grass at this setting Then cut the grass again using the lower normal setting Wh...

Page 26: ...ner element Replace the oil lter Check the spark plug Replace the fuel lter Every 250 hours Grease the transmission couplers more often in dirty or dusty conditions Every 400 hours Grease the wheel be...

Page 27: ...igure 23 Greasing the Transmission Couplers Lubricate the transmission couplers located in the back of the machine Figure 24 Figure 24 Greasing the Spindle Bearing Grease the spindle bearing through t...

Page 28: ...roughly 2 Dry the element by squeezing it in a clean cloth 3 Put one or two ounces of oil on the element Figure 28 Squeeze the element to distribute the oil Note Excess oil in the foam element restric...

Page 29: ...ck 3 Filler tube 2 Metal end 5 Unscrew the oil dipstick and wipe the end clean Figure 30 6 Slide the oil dipstick fully into the ller tube but do not thread onto tube Figure 30 7 Pull the dipstick out...

Page 30: ...ter clockwise until the rubber gasket contacts the lter adapter then tighten the lter an additional 1 2 turn Figure 32 5 Fill the crankcase with the proper type of new oil refer to Changing the Oil Se...

Page 31: ...ely ammable and highly explosive A re or explosion from gasoline can burn you and others and can damage property Drain gasoline from the fuel tank when the engine is cold Do this outdoors in an open a...

Page 32: ...off valve at the fuel tank Figure 35 3 Squeeze the ends of the hose clamps together and slide them away from the lter Figure 36 Figure 36 1 Hose clamp 3 Filter 2 Fuel line 4 Remove the lter from the...

Page 33: ...ngs are worn and must be replaced 1 Disengage the blade control PTO set the parking brake stop the engine remove the key and disconnect the spark plug wire from the spark plug 2 Raise the cutting unit...

Page 34: ...indicates a worn bearing 1 Remove the locknut and wheel bolt holding the caster wheel to the caster fork Figure 41 Figure 41 1 Wheel Bolt 5 Spanner Bushing 2 Caster fork 6 Wheel spacer 3 Locknut 7 Ro...

Page 35: ...es 1 Park the machine on a level surface disengage the PTO and set the parking brake 2 Stop the engine remove the key and wait for all moving parts to stop before leaving the operating position 3 Appl...

Page 36: ...racket to rear frame Figure 44 Figure 44 1 Top capscrew 4 Bottom capscrew 2 Idler bracket 5 Traction drive belt 3 Idler support 2 Loosen bottom two mounting screws enough to allow belt to pass between...

Page 37: ...to stop before leaving the operating position 3 Remove the knobs rubber washers holding the mower cover and remove the mower cover Figure 46 1 Mower cover 4 Drive Belt 2 Belt guide 5 Traction unit pu...

Page 38: ...d set the parking brake Turn the ignition key to off Remove the key and disconnect the spark plug wire s from the spark plug s Inspecting the Blades Inspect the blades every 8 hours 1 Inspect the cutt...

Page 39: ...g the Blade 1 Use a le to sharpen the cutting edge at both ends of the blade Figure 51 Maintain the original angle The blade retains its balance if the same amount of material is removed from both cut...

Page 40: ...o 5 8 inch 3 to 16 mm lower at C than in the rear at D Figure 53 1 Blade 2 Measure from cutting edge to level surface 4 If an adjustment is necessary move an equal number of thrust washers on both cas...

Page 41: ...r bystander s direction and result in serious injury Never operate the mower with open holes install hardware in all open mounting hole when you remove the discharge cover 8 Install the bolt 5 16 x 1...

Page 42: ...must be spring loaded in the down position Lift the de ector up to test that it snaps to the full down position Figure 57 1 Spring 4 Front de ector pivot post 2 De ector assembly 5 Locknut 3 Rear de e...

Page 43: ...ive to fuel in the tank A Run engine to distribute conditioned fuel through the fuel system 5 minutes B Stop engine allow to cool and drain the fuel tank refer to Servicing the Fuel Tank in Fuel Syste...

Page 44: ...ed 2 Air cleaner is dirty 2 Clean the air cleaner element 3 Oil level in the crankcase is low 3 Add oil to the crankcase 4 Cooling ns and air passages under the engine blower housing are plugged 4 Rem...

Page 45: ...are loose 3 Tighten the engine mounting bolts 4 Loose engine pulley idler pulley or blade pulley 4 Tighten the appropriate pulley 5 Engine pulley is damaged 5 Contact an Authorized Service Dealer Abn...

Page 46: ...r belt and check adjusting shafts and belt guides for correct position 3 Mower belt is worn loose or broken 3 Install new mower belt 4 Mower belt is off pulley 4 Install mower pulley and check the idl...

Page 47: ...Schematics Electrical Schematic Rev 47...

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Page 51: ...heduled for replacement as required maintenance in the written instructions must be warranted for the warranty period of two years If any such part fails during the period of warranty coverage it must...

Page 52: ...maintenance service or parts such as lters fuel lubricants tune up parts blade sharpening brake and clutch adjustments Any product or part which has been altered or misused or required replacement or...

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