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Maintenance

Note:

Determine the left and right sides of the machine from the normal operating position.

Recommended Maintenance Schedule(s)

Maintenance Service

Interval

Maintenance Procedure

After the rst 8 operating

hours

• Replace the hydraulic lter.

• Torque the wheel lug nuts to 50 ft-lb (68 N

m).

After the rst 50

operating hours

• Change the engine oil and lter.

Before each use or daily

• Check the engine oil level.

• Remove debris from the traction unit.

• Check the tire pressure.

• Grease the traction unit.

• Check for loose fasteners.

Every 25 hours

• Check the hydraulic uid level.

• Clean the foam air lter and check the paper lter for dirt or damage.

• Check the hydraulic lines for leaks, loose ttings, kinked lines, loose

mounting supports, wear, weather, and chemical deterioration.

Every 50 hours

• Lubricate the traction drive chains.

• Check the drive chain tension.

Every 100 hours

• Replace the paper air lter.

• Change the engine oil and lter (more frequently when operating

conditions are extremely dusty or sandy).

• Check the battery electrolyte level (replacement battery only).

• Check the battery cable connections.

• Torque the wheel lug nuts to 50 ft-lb (68 N

m).

Every 200 hours

• Check the spark plugs.

Every 400 hours

• Replace the hydraulic lter.

Every 1,500 hours

• Replace all moving hydraulic hoses.

Yearly

• Change the fuel lter.

• Change the hydraulic uid.

Yearly or before storage

• Touch up chipped paint

Important:

Refer to your Engine Operator’s Manual for additional maintenance procedures.

If you leave the key in the ignition switch, someone could accidently start the engine and
seriously injure you or other bystanders.

Remove the key from the ignition and disconnect the wires from the spark plugs before you do
any maintenance. Set the wires aside so that they do not accidentally contact the spark plugs.

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Summary of Contents for 22317

Page 1: ...Form No 3357 129 Rev A Dingo 220 Compact Utility Loader Model No 22317 Serial No 270000001 and Up Register your product at www Toro com Original Instructions EN...

Page 2: ...s may be ordered through the engine manufacturer Introduction Read this information carefully to learn how to operate and maintain your product properly and to avoid injury and product damage You are...

Page 3: ...ing a Non functioning Traction Unit 20 Using the Cylinder Locks 21 Using Attachments 21 Securing the Traction Unit for Transport 23 Maintenance 24 Recommended Maintenance Schedule s 24 Lubrication 25...

Page 4: ...afety glasses long pants safety shoes and hearing protection Long hair loose clothing or jewelry may get tangled in moving parts Inspect the area where the equipment is to be used and remove all objec...

Page 5: ...neuver the product Before digging have the area marked for underground utilities and do not dig in marked areas Locate the pinch point areas marked on the traction unit and attachments and keep hands...

Page 6: ...the charger before connecting or disconnecting it from the battery Wear protective clothing and use insulated tools Keep all parts in good working condition and all hardware tightened Replace all worn...

Page 7: ...penetrate skin and cause injury requiring surgery within a few hours by a quali ed surgeon or gangrene may result 7...

Page 8: ...Slope Chart 8...

Page 9: ...ructions are easily visible to the operator and are located near any area of potential danger Replace any decal that is damaged or lost 98 9051 108 9732 98 4682 100 6141 105 8432 108 9716 1 Fast 4 Slo...

Page 10: ...safe distance from the battery 2 No re open ame or smoking 7 Wear eye protection explosive gases can cause blindness and other injuries 3 Caustic liquid chemical burn hazard 8 Battery acid can cause b...

Page 11: ...valve Step 2 Checking Fluid Levels and Drive Chain Tension No Parts Required Procedure Before starting the engine for the rst time check the engine oil and hydraulic uid levels and the traction drive...

Page 12: ...n a level surface raise the loader arms and install the cylinder locks 2 Stop the engine and remove the key 3 Connect a charger to the battery Figure 4 and charge it for a minimum of 1 hour at 6 to 10...

Page 13: ...or lever Key Switch The key switch used to start and stop the engine has three positions off run and start To start the engine rotate the key to the start position Release the key when engine starts a...

Page 14: ...loader arms and attachment tilt to high speed and the auxiliary hydraulics to low speed Move the speed selector lever to the rearward position to set the auxiliary hydraulics to high speed and the tra...

Page 15: ...1030 lb 467 Kg Wheelbase 28 inches 71 cm Dump height with standard bucket 47 inches 120 cm Reach fully raised with standard bucket 26 inches 66 cm Height to hinge pin narrow bucket in standard positi...

Page 16: ...nd the degree of slope that corresponds to the stability ratings of the attachment Example If the attachment has a Front Uphill rating of B a Rear Uphill rating of D and a Side Uphill rating of C the...

Page 17: ...ne to expand Never smoke when handling gasoline and stay away from an open ame or where gasoline fumes may be ignited by a spark Store gasoline in an approved container and keep it out of the reach of...

Page 18: ...space in the tank allows gasoline to expand Do not ll the fuel tank completely full 5 Install the fuel tank cap securely 6 Wipe up any gasoline that may have spilled Checking the Engine Oil Level 1 P...

Page 19: ...Dipstick 6 If the level is low add enough uid to raise it to the proper level 7 Install the cap on the ller neck 8 Remove and store the cylinder locks and lower the loader arms Checking the Tire Press...

Page 20: ...rottle position can be utilized to operate at slower speeds To drive the traction unit complete the following actions as necessary To move forward move the traction control levers forward To move rear...

Page 21: ...n securing each cylinder lock 5 Remove the cylinder locks 6 Lower the loader arms 7 Install the cylinder locks over the hydraulic hoses and secure them with the clevis pins and cotter pins Figure 12 F...

Page 22: ...engaged position 3 Engaged position 2 Disengaged position If you do not fully seat the quick attach pins through the attachment mount plate the attachment could fall off of the traction unit crushing...

Page 23: ...hoses 9 Move the auxiliary hydraulics lever to neutral Removing an Attachment 1 Lower the attachment to the ground 2 Stop the engine 3 Disengage the quick attach pins by turning them to the outside 4...

Page 24: ...the traction drive chains Check the drive chain tension Every 100 hours Replace the paper air lter Change the engine oil and lter more frequently when operating conditions are extremely dusty or sandy...

Page 25: ...ing covered by a rubber cap Fill these ttings with grease until the blue ring around the tting moves all of the way out toward you then replace the cap 5 Wipe up any excess grease Engine Maintenance S...

Page 26: ...2 Rubber seal 6 Inspect the paper lter for dirt tears an oily lm and damage to the rubber seal Important Never clean the paper element Replace the paper element if it is dirty or damaged Installing t...

Page 27: ...se on the drain valve and the other end in a pan Figure 21 Figure 21 1 Oil drain valve 5 Open the drain valve by turning it counterclockwise pulling out as you turn it Figure 21 6 When the oil has dra...

Page 28: ...e both spark plugs and metal washers Checking the Spark Plugs 1 Look at the center of both spark plugs Figure 24 If you see light brown or gray on the insulator the engine is operating properly A blac...

Page 29: ...l tank Figure 26 Figure 26 1 Fuel valve open 2 Fuel valve closed 4 Loosen the hose clamp at the fuel lter and slide it up the fuel line away from the lter 5 Pull the fuel line off of the fuel lter ope...

Page 30: ...outing could damage the traction unit and cables causing sparks Sparks can cause the battery gasses to explode resulting in personal injury Always disconnect the negative black battery cable before di...

Page 31: ...tilled water into each battery cell until the electrolyte level is up to the Upper line Figure 28 on the battery case Important Do not over ll the battery because electrolyte sulfuric acid can cause s...

Page 32: ...he front tires are off of the ground 2 Stop the engine and remove the key 3 Turn the front wheel forward on one side of the traction unit until the top span of the drive chain is tight 4 Measure the d...

Page 33: ...ghten it clockwise until the rubber gasket contacts the lter adapter then tighten the lter an additional 1 2 turn 7 Clean up any spilled uid 8 Start the engine and let it run for about two minutes to...

Page 34: ...mounting supports wear weather and chemical deterioration Replace all moving hydraulic hoses every 1500 hours or 2 years which ever comes rst Make necessary repairs before operating Hydraulic uid esca...

Page 35: ...arge the battery refer to the Setup section 12 For storage over 30 days prepare the traction unit as follows A Add a petroleum based stabilizer conditioner to fuel in the tank Follow mixing instructio...

Page 36: ...spark plugs are pitted fouled or the gap is incorrect 5 Install new correctly gapped spark plugs 6 There is dirt in the fuel lter 6 Replace the fuel lter The engine will not start starts hard or fails...

Page 37: ...ne mounting bolts are loose 1 Tighten the engine mounting bolts 1 The hydraulic uid level low 1 Check and add hydraulic uid The traction unit does not drive 2 The hydraulic system is damaged 2 Contact...

Page 38: ...Schematics Electrical Schematic Rev A 38...

Page 39: ...Hydraulic Schematic Rev A 39...

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Page 43: ...heduled for replacement as required maintenance in the written instructions must be warranted for the warranty period of two years If any such part fails during the period of warranty coverage it must...

Page 44: ...s subject to consumption through use unless found to be defective Examples of parts which are consumed or used up during normal Product operation include but are not limited to digging teeth tines spa...

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