Toro 22195 Operator'S Manual Download

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Problem

Possible Cause

Corrective Action

1. The self-propel drive cable is out of

adjustment or is damaged.

1. Adjust the self-propel drive cable.

Replace the cable if necessary.

Lawn mower does not self-propel

2. There is debris under the belt cover.

2. Clean the debris from under the belt

cover.

Summary of Contents for 22195

Page 1: ...Form No 3375 285 Rev A 21in Heavy Duty Recycler Rear Bagger Lawn Mower Model No 22195 Serial No 313000001 and Up Register at www Toro com Original Instructions EN 3375 285 A ...

Page 2: ...e responsible for operating the product properly and safely You may contact Toro directly at www Toro com for product and accessory information help finding a dealer or to register your product Whenever you need service genuine Toro parts or additional information contact an Authorized Service Dealer or Toro Customer Service and have the model and serial numbers of your product ready Figure 1 iden...

Page 3: ...ial for injury comply with these safety instructions Toro designed and tested this lawn mower for to offer reasonably safe service however failure to comply with the following instructions may result in personal injury WARNING Engine exhaust contains carbon monoxide an odorless deadly poison that can kill you Do not run the engine indoors or in an enclosed area To ensure maximum safety best perfor...

Page 4: ... off engine before leaving the operator s position for any reason including emptying the catcher or unclogging the chute Stop equipment and inspect blade after striking objects or if an abnormal vibration occurs Make necessary repairs before resuming operations Keep hands and feet away from the cutting units Look behind and down before backing up to be sure of a clear path Keep pets and bystanders...

Page 5: ...lace any decal that is damaged or lost Manufacturer s Mark 1 Indicates the blade is identified as a part from the original machine manufacturer 94 8072 68 7410 74 1970 1 Transmission speeds 2 Neutral 98 4387 1 Warning wear hearing protection 121 1449 1 Warning do not park on slopes unless the wheels are chocked or blocked 110 4989 117 2718 106 0690 5 ...

Page 6: ...e bolt 1 Locknut 5 16 inch 2 Bag support rod 1 Bag aligning plate 1 Cap locknut 3 1 Cable tie 3 Install the handle 2 No parts required Install the starter rope Self tapping screw 2 Fuel tank 1 3 Hose clamp 1 Install the fuel tank 4 Discharge tunnel plug 1 Install the discharge tunnel plug 5 No parts required Fill the crankcase with oil Note Determine the left and right sides of the machine from th...

Page 7: ...lts 5 16 x 1 1 2 inches washers and locknuts 5 16 inch Figure 3 Note You can adjust the handle height for comfortable operation Stand behind the handle to determine the height To adjust the handle height position the bolts and the locknuts that secure the handle latches to the handle into the other mounting holes in the latches 3 Insert the carriage bolt through the bag aligning plate and the seco...

Page 8: ...4 5 to 5 6 N m 3 Insert the hose clamp onto the fuel line from the fuel filter Figure 6 g01804 1 2 3 4 Figure 6 1 Fuel filter 3 Hose clamp 2 Fuel line 4 Fuel tank 4 Slide the end of the fuel line onto the fuel tank fitting Figure 6 5 Secure the fuel line to the fuel tank with the hose clamp Figure 6 4 Installing the Discharge Tunnel Plug Parts needed for this procedure 1 Discharge tunnel plug Proc...

Page 9: ...rge tunnel Figure 8 Figure 8 1 Spring clip 4 Release the discharge door handle to lock the top of the plug 5 Filling the Crankcase with Oil No Parts Required Procedure The engine crankcase is shipped without oil The engine crankcase can hold 22 ounces 0 65 liters of oil Use only high quality SAE 10W 30 weight detergent oil that has the American Petroleum Institute API service classification SH SJ ...

Page 10: ...g is below the lower limit mark on the dipstick remove the dipstick and slowly pour only enough oil into the filler hole to raise the oil level to the upper limit mark on the dipstick Important Do not overfill the crankcase with oil and run the engine engine damage will result Drain the excess oil until the oil level reaches the upper limit mark on the dipstick 8 Insert the dipstick into the fille...

Page 11: ... 87 or higher To ensure freshness purchase only the quantity of gasoline that you expect to use in 30 days Using unleaded gasoline results in fewer combustion deposits and longer engine life You may use leaded gasoline if unleaded gasoline is not available Important Do not add oil to the gasoline Important Do not use methanol gasoline containing methanol gasohol containing more than 10 ethanol pre...

Page 12: ...e fuel tank cap Figure 14 Figure 14 1 Fuel tank cap 2 Remove the fuel tank cap 3 Fill the fuel tank with unleaded gasoline to within 1 4 to 1 2 inch 6 to 13 mm from the top of the tank Do not fill into the filler neck Note The fuel tank capacity is 1 US Gallon 3 8 l Important Do not fill the tank more than 1 4 inch 6 mm from the top of the tank because the gasoline must have room to expand 4 Insta...

Page 13: ...lug 3 To remove the plug move the discharge door handle rearward and lift up the spring clip on the bottom of the plug When the plug is unlocked pull it out of the discharge tunnel Note When grass is thick and lush clippings may collect on and around the discharge tunnel plug This may make removing the plug difficult Clean the plug thoroughly after each use Adjusting the Cutting Height Each wheel ...

Page 14: ...death If you cannot close the door because the grass clippings clog the discharge area stop the engine and gently move the discharge door handle back and forth until you can close the door completely If you still cannot close the door remove the obstruction with a stick not your hand DANGER The mower can throw grass clippings and other objects through an open discharge tunnel Objects thrown with e...

Page 15: ...g and walk slower then mow again at a lower setting for the best lawn appearance If the grass is too long and the leaves clump on top of the lawn the mower may plug and cause the engine to stall Alternate the mowing direction This helps disperse the clippings over the lawn for even fertilization If the finished lawn appearance is unsatisfactory try one or more of the following Sharpen the blade Wa...

Page 16: ...and debris from under the belt cover Have an authorized engine servicing dealer check the flywheel brake operation Every 100 hours Lubricate the gear case Inspect clean and adjust the spark plug replace it if necessary Adjust the self propel drive system Adjust the blade brake cable Have an authorized engine servicing dealer check and adjust the flywheel brake pad Every 250 hours Replace the air c...

Page 17: ...efore each use or daily Every 25 hours Clean the air filter elements Clean them more frequently in dusty operating conditions Every 250 hours Replace the air cleaner elements Replace them more frequently in dusty operating conditions Important Do not operate the engine without the air filter assembly extreme engine damage will occur 1 Stop the engine and wait for all moving parts to stop 2 Disconn...

Page 18: ...lling it out 7 Raise the left side of the mower to drain the oil from the dipstick fill tube into the drain pan 8 After draining the oil return the mower to its operating position 9 Fill the crankcase to the upper limit mark on the dipstick with fresh oil Refer to the Filling the Crankcase with Oil 10 Insert the dipstick into the filler neck and rotate the cap clockwise until it is tight 11 Wipe u...

Page 19: ...rol bar is about one inch 2 5 cm from the handle Figure 26 Figure 26 1 1 inch 2 5 cm Controls System Maintenance Adjusting the Blade Brake Cable Service Interval Every 100 hours Adjust the blade brake cable Whenever you install a new blade brake cable assembly or replace the belt adjust the blade brake cable 1 Stop the engine and wait for all moving parts to stop 2 Disconnect the wire from the spa...

Page 20: ...ns During the year file down any small nicks to maintain the cutting edge DANGER A worn or damaged blade can break and a piece of the blade could be thrown into the operator s or bystander s area resulting in serious personal injury or death Inspect the blade periodically for wear or damage Replace a worn or damaged blade Removing the Blade 1 Grasp the end of the blade using a rag or a thickly pad...

Page 21: ...Mower Housing To ensure the best performance keep the underside of the mower housing clean Be especially careful to keep the kickers free of debris Figure 32 Figure 32 1 Kickers Washing Method Service Interval Before each use or daily WARNING The mower may dislodge material from under the mower housing Wear eye protection Stay in the operating position behind the handle when the engine is running ...

Page 22: ...aily Always ensure that the discharge tunnel door closes securely when you release the handle If debris prevents the discharge door from closing securely clean the inside of the discharge tunnel and the door thoroughly WARNING Grass clippings and other objects can be thrown from an open discharge tunnel and cause serious injury or kill the operator or bystanders Never start or operate the mower un...

Page 23: ...e through the spark plug hole 4 Slowly rotate the engine several times using the starter rope to distribute the oil 5 Install the spark plug but do not connect the wire to the spark plug General Information 1 Clean the mower housing Refer to Cleaning under the Mower Housing 2 Clean any dirt and chaff from the cylinder cylinder head fins and blower housing 3 Remove grass clippings dirt and grime fr...

Page 24: ...the spark plug 1 Connect the wire to the spark plug 2 The spark plug is pitted fouled or the gap is incorrect 2 Check the spark plug and adjust the gap if necessary Replace the spark plug if it is pitted fouled or cracked 3 The throttle lever is not in the Fast position 3 Move the throttle lever to the Fast position Engine runs rough 4 The air filter element is dirty and is restricting the air flo...

Page 25: ...e self propel drive cable is out of adjustment or is damaged 1 Adjust the self propel drive cable Replace the cable if necessary Lawn mower does not self propel 2 There is debris under the belt cover 2 Clean the debris from under the belt cover 25 ...

Page 26: ...Notes 26 ...

Page 27: ...Notes 27 ...

Page 28: ...ith the Service Dealer s analysis or with the assistance provided contact us at RLC Customer Care Department Toro Warranty Company 8111 Lyndale Avenue South Bloomington MN 55420 1196 888 865 5676 U S Customers 888 865 5691 Canada customers Owner Responsibilities You must maintain your Toro Product by following the maintenance procedures described in the Operator s Manual Such routine maintenance w...

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