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8

Removing the CVT Cooling
Duct (HDX-Auto Machines
only), Coolant Tank, and
Seat Shroud

No Parts Required

Removing the CVT Cooling Duct

For HDX-Auto Machines Only

Remove the hose clamp securing the CVT-cooling
duct to the flange of the CVT intake at the back of the
ROPS panel on the passenger side (

Figure 31

).

g024791

Figure 31

1.

CVT-intake hose

3.

Intake-tube connector

2.

Hose clamp

Removing the Coolant Tank

1.

Lift the coolant tank up and out of the support
pocket on the back of the seat shroud (

Figure

32

).

g023166

Figure 32

1.

Coolant tank

3.

Seat shroud

2.

Coolant-tank bracket

2.

Set the coolant tank upright onto the
engine/chassis.

Removing the Seat Shroud

For Workman HDX machines:

1.

Ensure that the parking brake is engaged
(

Figure 33

).

g023171

Figure 33

1.

Gear-selector boot

4.

Differential-lock rod

2.

Gear-selector rod

5.

Hydraulic-bed lift rod

3.

Parking brake

6.

High-low range shifter rod

2.

Move the differential-lock rod forward and to the
right to lock it in the engaged position (

Figure

33

).

For Workman HDX-Auto machines:

10

 

Summary of Contents for 137-1019

Page 1: ...on raising and removing the bed 4 Shut off the engine and remove the key 5 Disconnect the battery refer to the Operator s Manual Note Disconnect the negative terminal first 6 While grasping the hood...

Page 2: ...3 Locate the left and right frame panels g253023 Figure 3 1 3 4 inch 2 3 4 inch 4 Cut a 3 4 inch notch on each side of the panel as shown in Figure 3 5 Remove the roof of the cab and remove the parts...

Page 3: ...unt assembly foam 2 Carriage bolt 5 16 18 x 3 4 inch 2 Nut 5 16 inch 3 Hex head bolt 5 16 18 x 3 4 inch 2 Bolt 1 4 20 x 1 2 inch 2 Nut 1 4 inch Procedure 1 Install the wiper mount onto the cab frame u...

Page 4: ...frame to be drilled as shown in Box C of Figure 9 3 Remove the hardware securing the wiper mount onto the cab frame Figure 10 g253031 Figure 10 4 Drill a hole into the frame using a 19 64 inch drill...

Page 5: ...Install the wiper mount assembly onto the cab frame Box C of Figure 12 9 Secure the wiper mount assembly using 3 hex head bolts 5 16 18 x 3 4 inch 2 carriage bolts 5 16 18 x 3 4 inch 2 nuts 5 16 inch...

Page 6: ...olts 1 4 2 x 1 inch and 2 washers Figure 16 g253014 Figure 16 1 Bolts 1 4 2 x 1 inch 3 Large clip nuts 2 Washers 4 Install the roof mount using 2 bolts 1 4 2 x 1 inch Figure 17 5 Install 2 large clip...

Page 7: ...1 4 2 x 1 inch 2 Bolt 10 4 Counsel cover 11 Install the remainder of the counsel assembly previously removed in step 5 of 2 Removing and Preparing the Cab page 1 6 Installing the Roof Parts needed fo...

Page 8: ...quired Removing the Center Console Panel For Workman HDX Machines 1 Unscrew and remove all the knobs from the console levers and from the gear shift lever Figure 26 g023161 Figure 26 1 Shifter rod 4 C...

Page 9: ...ex head screws securing the shift indicator cover to the seat shroud Figure 29 g024588 Figure 29 1 Indicator connector 4 Control cover 2 Shift indicator cover 5 Machine harness connector 3 Hex head sc...

Page 10: ...t the coolant tank up and out of the support pocket on the back of the seat shroud Figure 32 g023166 Figure 32 1 Coolant tank 3 Seat shroud 2 Coolant tank bracket 2 Set the coolant tank upright onto t...

Page 11: ...s and bolts securing the control bracket to the machine Figure 36 g027095 Figure 36 1 Bolts securing the control bracket to the machine 3 Bolts securing the control bracket to the machine 2 Bolts secu...

Page 12: ...der strap 2 Flange nut 1 4 inch 4 Hex head flange bolt 1 4 x 3 4 inch 3 Fold down the flap and tuck the flap behind the floor flange Figure 39 4 Secure the flap with 2 cable ties around the center fra...

Page 13: ...g 2 hex flange head bolts 3 8 x 1 inch and 2 flange nuts 3 8 inch on each side Figure 42 Use the center holes in the mount assembly when installing 4 Install the adjuster bolt 3 8 x 2 inches and hex n...

Page 14: ...kets of the chassis Do not tighten the bolts 6 Plug in the shift indicator and secure the controls bracket with the screws Figure 34 and Figure 36 removed in Removing the Seat Shroud page 10 Important...

Page 15: ...uring installation g026247 Figure 47 1 Lifting points 6 Secure the frame to the machine using the 4 bolts 1 2 inch 4 washers 1 2 inch and 4 nuts 1 2 inch as shown in Figure 48 Note Do not tighten the...

Page 16: ...act your Authorized Service Dealer for more information g027950 Figure 50 1 Fuse block 2 Ground block 14 Installing the Dash Support Parts needed for this procedure 1 Back plate 1 Adjuster plate 1 Tap...

Page 17: ...4 inch 2 Adjuster plate 4 Back plate 3 Install the tap bolt 1 2 x 4 inches flange nut 1 2 inch and stop plate to the adjuster plate Figure 53 g246000 Figure 53 1 Stop plate 3 Adjuster plate 2 Flange...

Page 18: ...the 5 hex washer head bolts from the dash Figure 55 Retain the 5 hex washer head bolts g245854 Figure 55 1 Dash 2 Hex washer head bolt 2 Slide the water gutter between the machine dash and sub frame a...

Page 19: ...er s side route the connected clear tube down through the floor board with the clutch pedal to the driver s side of the machine Figure 59 6 Secure the connected clear tube with the 3 magnetic tie wrap...

Page 20: ...oor plate panel 2 Side plate panel 1 Side plate panel seal 12 Bolt 1 4 inch Procedure 1 Install the floor plate panels on each side of the machine using 3 bolts 1 4 inch as shown in Figure 61 g026248...

Page 21: ...X Auto Machines only and Operator s Manual Tube Parts needed for this procedure 2 Bolt 1 4 inch 2 Spacer 1 Strap 2 Nut 1 4 inch 1 CVT intake hood assembly sold separately Procedure 1 Install the Opera...

Page 22: ...Center Console Panel and Seats page 8 7 Align the left and right flanges of the coolant tank bracket with the coolant tank support on the seat shroud Figure 32 8 Lower the tank into the support until...

Page 23: ...e 65 1 Windshield wiper control 2 Light switch Light Switch Push the light plate to turn on the light Figure 65 Windshield Latch Lift up the latches to open the windshield Figure 66 Press in the latch...

Page 24: ...information on this partly completed machinery The method of transmission shall be electronic transmittal This machinery shall not be put into service until incorporated into approved Toro models as i...

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