Toro 08781 Installation Instructions Manual Download Page 12

11.

Apply removable thread-locking compound to
the 2 setscrews (5/16 x 3/4 inch) and install them
into the hub assembly to secure the hydraulic
pump shaft (

Figure 21

).

9

Installing Hydraulic Lines 3
and 4

Parts needed for this procedure:

1

Hydraulic line number 3

1

Hydraulic line number 4

Procedure

Note:

Install all hydraulic lines loosely first and then

tighten them when all everything is installed.

Use

Figure 23

as a key for identifying the correct

hydraulic lines.

g015920

Figure 23

1.

Hydraulic line number 1

4.

Hydraulic line number 4

2.

Hydraulic line number 2

5.

Hydraulic line number 5

3.

Hydraulic line number 3

1.

Install the existing hoses back onto the hydraulic
tank.

2.

Install the hydraulic tank to the frame and secure
it with the 3 brackets previously removed and
loosened (

Figure 24

).

g003575

Figure 24

1.

Hydraulic tank

4.

Nut

2.

Bolt

5.

Side bracket

3.

Top bracket

6.

Washer

3.

Install hydraulic line number 4 to the tee fitting
assembled to the side of the valve (

Figure 25

).

g016164

Figure 25

1.

Small 90-degree tee with
barb in hydraulic tank

4.

Tee fitting

2.

Hydraulic line number 4

5.

Hydraulic tank

3.

Valve

4.

Position hydraulic line number 3 into the
machine as shown in

Figure 26

.

5.

Install hydraulic line number 3 to the large
90-degree elbow installed to the strainer and
hydraulic tank (

Figure 26

and

Figure 31

).

12

 

Summary of Contents for 08781

Page 1: ...hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydraulic system Seek immediate medical attention...

Page 2: ...le to the operator and are located near any area of potential danger Replace any decal that is damaged or missing decal110 1303 110 1303 1 Pressure 3 High pressure fluid injection into body hazard sto...

Page 3: ...frame Valve 1 Valve plate 1 Bolt 1 4 x 1 3 4 inches 2 Nut 1 4 inch 2 Small 90 degree elbow 1 Tee fitting 1 Thread forming screw 9 32 x 3 4 inch 2 Tee adapter 1 Relay 1 6 Cap 1 Install the manifold an...

Page 4: ...3 Engage the parking brake 4 Shut off the engine and remove the key 5 Thoroughly clean the machine Remove all debris to ensure that the mounting brackets will fit properly and that no dirt or debris g...

Page 5: ...rear of the machine Refer to the machine Operator s Manual under Raising the Machine WARNING Mechanical or hydraulic jacks may fail to support the machine and cause serious injury Use jack stands when...

Page 6: ...gs to the Hydraulic Tank Parts needed for this procedure 1 Small 90 degree tee with barb 1 Large 90 degree elbow threaded both ends 1 Strainer Procedure Note Make sure that all O rings are lubricated...

Page 7: ...ing is installed 1 Position the clamps around the round tube of the rear frame 2 Install the hose retainer bracket and the coupler bracket to the muffler clamps Note Do not tighten the nuts at this ti...

Page 8: ...valve Refer to Figure 12 for the correct tee fitting 2 Install a small 90 degree elbow to the top of the valve Figure 12 3 Install the tee adapter to the 90 degree elbow Refer to Figure 12 for the cor...

Page 9: ...lic line number 1 to the tee fitting assembled to the side of the valve Figure 15 4 Install the hydraulic line number 1 to the upper male coupler Figure 15 g003608 Figure 15 1 Tee fitting on the side...

Page 10: ...ic pump 2 Install the 45 degree elbow to the side of the hydraulic pump Figure 18 g003611 Figure 18 1 45 degree elbow 4 Male end 2 Hydraulic pump 5 Female end 3 Large 90 degree elbow with hose barbed...

Page 11: ...late stud into the pump bracket while installing the hydraulic pump shaft into the hub assembly Note The hydraulic pump shaft will touch the end of the engine PTO shaft Figure 21 g003612 Figure 21 1 P...

Page 12: ...2 5 Hydraulic line number 5 3 Hydraulic line number 3 1 Install the existing hoses back onto the hydraulic tank 2 Install the hydraulic tank to the frame and secure it with the 3 brackets previously r...

Page 13: ...rge hydraulic hose to the 90 degree elbow installed to the side of the hydraulic pump Figure 27 and Figure 31 3 Tighten a hose clamp around the hose and elbow Figure 27 4 Install the large hydraulic h...

Page 14: ...Refer to Figure 31 for the correct locations of the hoses and hydraulic lines to the hydraulic pump g003840 Figure 31 1 Hydraulic line number 3 4 Large hydraulic hose 2 Hydraulic hose with fittings 5...

Page 15: ...cket as close to the left tire as possible and tighten the clamps 12 Installing the Switch and Harness Parts needed for this procedure 1 Harness 1 Switch 1 Fuse Procedure 1 Remove the control panel fr...

Page 16: ...9 Install the small connector to the valve Figure 36 10 Fasten the wire harness to the valve with a cable tie g003620 Figure 36 1 Valve 4 Cable tie 2 Small connector 5 Relay 3 Diode 6 Square connecto...

Page 17: ...hole leaks or nozzles that eject high pressure hydraulic fluid Use cardboard or paper to find hydraulic leaks Safely relieve all pressure in the hydraulic system before performing any work on the hydr...

Page 18: ...ed per Part B of Annex VII of 2006 42 EC We will undertake to transmit in response to requests by national authorities relevant information on this partly completed machinery The method of transmissio...

Page 19: ...these activities We will not sell your personal information to any other company We reserve the right to disclose personal information in order to comply with applicable laws and with requests by the...

Page 20: ...o damage to seats due to wear or abrasion worn painted surfaces scratched decals or windows etc Parts Parts scheduled for replacement as required maintenance are warranted for the period of time up to...

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