
Workman HDX Auto
Page 4 − 49
Drive Train
CAUTION
The engine, exhaust system and drive system
components may be hot. To avoid possible
burns, allow all components to cool before work-
ing on drive system components.
Transmission Removal (Fig. 52)
1. Park vehicle on a level surface, raise and support ve-
hicle cargo bed (if installed), shut engine off and engage
the parking brake. Remove key from the ignition switch.
2. If transmission is to be disassembled, drain lubricant
from transmission.
3. Remove rear driveshaft from machine (see Rear
Driveshaft in this section).
4. Remove primary clutch from engine and secondary
clutch from transmission (see Primary and Secondary
Clutches in this section).
5. Remove spanner plate from engine and transmis-
sion (Fig. 54):
A. Remove five (5) washer head screws that secure
spanner plate to air inlet housing on engine.
B. Remove five (5) flange head that secure plate to
transmission.
IMPORTANT: Do not bend or distort spanner
plate during removal because it is used to ensure
proper alignment of engine and transmission.
C. Carefully remove spanner plate from vehicle.
6. Disconnect wire harness connectors from rotary
switch and speed sensor on front of transmission
(Fig. 53).
7. Remove hairpin and clevis pin that secure shift cable
to transmission lever. Remove shift cable clevis from
lever (Fig. 53).
8. On vehicles equipped with four wheel drive kit, re-
move front differential driveshaft from the front of the
transmission (see Differential Driveshaft in the Service
and Repairs section of Chapter 8 − Four Wheel Drive
Kit). Position and support driveshaft away from trans-
mission.
9. Remove two (2) flange head screws and flange nuts
that secure transmission to tabs on engine/transmission
mount.
1. Transmission
2. Shift
cable
3. Hairpin
4. Clevis
pin
5. Cable
clevis
6. Jam nut (2)
7. Breather
bellows
8. Rotary
switch
9. Speed
sensor
Figure 53
2
3
6
8
9
1
5
7
4
6
Figure 54
1. Spanner
plate
2. Screw
(5)
3. Screw
(5)
1
2
2
2
3
3
3
IMPORTANT: Weight of transmission is approxi-
mately 42 pounds (19 kg). Take care when removing
the transmission from machine.
10.Carefully raise and rotate transmission to allow it to
clear engine and tabs on engine/transmission mount.
Remove transmission from vehicle.
Safety
Product Records
Drive T
rain
Summary of Contents for 07390 Workman HDX-Auto
Page 1: ...Form No 15217SL Rev C Workman HDX Auto Original Instructions EN...
Page 4: ...NOTES _...
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