Toro 03638 Operator'S Manual Download Page 1

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Form No. 3428-665 Rev A

8-Blade Radial Reel, 8-Blade
Forward Swept Reel, or 11-Blade
Forward Swept Reel EdgeSeries
DPA Cutting Unit with 7in Reel

Reelmaster

5010 Series Traction Unit

Model No. 03638—Serial No. 403450001 and Up

Model No. 03639—Serial No. 403450001 and Up

Model No. 03641—Serial No. 403450001 and Up

*3428-665* A

Summary of Contents for 03638

Page 1: ...orward Swept Reel EdgeSeries DPA Cutting Unit with 7in Reel Reelmaster 5010 Series Traction Unit Model No 03638 Serial No 403450001 and Up Model No 03639 Serial No 403450001 and Up Model No 03641 Seri...

Page 2: ...if equipped to access warranty parts and other product information g277553 Figure 1 1 Model and serial number location Model No Serial No This manual identifies potential hazards and has safety messag...

Page 3: ...with these instructions may result in personal injury or death Cutting Unit Safety The cutting unit is only a complete machine when installed on a traction unit Read the traction unit Operator s Manua...

Page 4: ...material and save it in an appropriate place Note Determine the left and right sides of the machine from the normal operating position 1 Installing the Reel Grease Fitting Parts needed for this proce...

Page 5: ...stalling the Reel Motors Parts needed for this procedure 1 O ring 2 Cap screws may come assembled Procedure Important Before installing the reel motors obtain and install the counter weights or other...

Page 6: ...sting the Rear Shield Under most conditions you can attain the best clipping dispersion when the rear shield is closed front discharge When conditions are heavy or wet you may open the rear shield To...

Page 7: ...ush with the cutting edge of the bedknife to ensure smooth operation Note Over time you will need to grind the chamfer Figure 8 as it is only designed to last 40 of the bedknife life g031270 Figure 8...

Page 8: ...hat you checked on the right side is crossing the bedknife approximately 25 mm 1 inch in from the end of the bedknife on the left side of the cutting unit 8 Turn the left bedbar adjuster clockwise unt...

Page 9: ...the reel is controlled by the machining tolerances of the assembled components therefore paralleling is not required A limited amount of adjustment is possible by setting the cutting unit on a surface...

Page 10: ...ut 3 Measure the distance between the bottom of the screw head and the face of the bar to get the height of cut 4 Hook the screw head on the cutting edge of the bedknife and rest the rear end of the b...

Page 11: ...4 Y Y 2 86 cm 1 125 inches Less Normal More 4 5 6 5 5 5 3 18 cm 1 250 inches Less Normal More 4 5 6 5 5 5 3 49 cm 1 375 inches Less Normal More 4 5 6 5 5 5 3 81 cm 1 500 inches Less Normal More 5 6 7...

Page 12: ...Effective Height of Cut This is the actual height the grass has been cut For a given bench set height of cut the actual height of cut will vary depending on the type of grass time of year turf and soi...

Page 13: ...ine must be set to the same aggressiveness of cut number of rear spacers Toro Part No 106 3925 otherwise the after cut appearance could be negatively affected Figure 19 Chain Links The location at whi...

Page 14: ...and 1 at the reel motor spline Note Lubricating cutting units immediately after washing helps purge water out of the bearings and increases bearing life 1 Wipe each grease fitting with a clean rag 2...

Page 15: ...is causes the land width to grow slightly Note To extend the longevity of the sharpness of the edge of the reel and the bedknife after grinding the reel and or the bedknife check the reel to bedknife...

Page 16: ...4 8 mm 0 190 inch 10 10 Degrees EdgeMax Models 03638 and 03639 137 0833 6 9 mm 0 270 inch 4 8 mm 0 190 inch 10 5 Degrees Standard Optional 108 9096 6 9 mm 0 270 inch 4 8 mm 0 190 inch 10 5 Degrees Hea...

Page 17: ...angle that your grinder produces and should be within 2 degrees of the recommended top grind angle Servicing the Bedbar Removing the Bedbar 1 Turn the bedbar adjusting screws counterclockwise to back...

Page 18: ...on the inside may have a gap 4 Tighten the spring tension nut until the spring is collapsed then back off 1 2 turn Figure 32 g006505 Figure 32 1 Spring tension nut 2 Spring Installing the Bedknife 1 R...

Page 19: ...pring tension nut 3 Flange bushing 6 Locknut 9 Hardened washer 7 Apply anti seize compound to the threads of the bedbar adjuster screw that fit into the adjuster shaft 8 Thread the bedbar adjuster scr...

Page 20: ...ll the bearings bearing nuts inner seals and outer seals to rebuild a roller The Roller Rebuild Tool Kit includes all the tools and the installation instructions required to rebuild a roller with the...

Page 21: ...Notes...

Page 22: ...pt Reel DPA Cutting Unit with 7in Reel 7 INCH 11 BLADE FSR DPA CUTTING UNIT Cutting Unit 2006 42 EC Relevant technical documentation has been compiled as required per Part B of Annex VII of 2006 42 EC...

Page 23: ...for marketing purposes Retention of your Personal Information Toro will keep your personal information as long as it is relevant for the above purposes and in accordance with legal requirements For mo...

Page 24: ...ion of the original product warranty and become the property of Toro Toro will make the final decision whether to repair any existing part or assembly or replace it Toro may use remanufactured parts f...