Toro 02900 Fitting And Operation Instruction Sheet Download Page 8

Issued: 

24.03.11

 

Approved: 

Mod. No. 

5062856.A

 

Sheet   

8

   of   

12

 

Part No. 

111-5100 (A)

FITTING INSTRUCTIONS 

Continued

Limited

Lift

Beacon

Hazard

Lights

Fig 7

Black

8

8
7
8

7

7

Red / White
Black

Green
Black

Blue

Front Marker

Front Indicator

Headlamp

Black

3

2

2

2

White

Green

Blue

1

6

4

8
8

8

Fig 6

47.  The cables must now be connected to the main wiring loom of   

 

the machine and this is done with a connector lead (item 42). 

 

It is important that the following connections are correctly 

 

carried out. Refer to 

Fig 6

.

48.  Pass the connector lead through the hole in front of the chassis   

 

towards the cutter manifold and locate the two connectors on the  

 

main wiring loom.

49.  Plug the cables into these connectors.

50.  Now the switches must be put into the control panel and  

 

 

connected to the main wiring loom.

51.  Remove the six screws fixing the control panel to the control    

 

pod.

52.  Carefully lift off the panel ensuring that the connectors to the    

 

existing switches are not disturbed.

53.  In the rear face of the control pod, just above the key switch, 

 

are switch blank panels beside the auto limited lift and beacon 

 

switches. Refer to 

Fig 7

.

54.  Remove these and push the connectors and wires through the    

 

switch hole. Connect the light and hazard switch before fitting   

 

the switch in the hole.

55.  In the control panel, to the right of the horn button there is 

 

another blanking plate. Push this out and insert the direction    

 

indicator switch.

56.  Feed the connector lead instrument panel so that the end with the  

 

three connectors are inside the control pod.

57.  Connect each connector to the correct switch using the labels as  

 

indicators.

58.  Feed the other end of this cable down the control arm and 

 

connect to the multi pin connector on the main loom. This is    

 

located to the right of the transmission pump.

Summary of Contents for 02900

Page 1: ...PS bar only These instructions include safety specifications delivery check list maintenance fitting and operating instructions These instructions should be considered as part of the machine For all o...

Page 2: ...ully down on the ground WARNING PREVENT ACCIDENTS When drilling or carrying out other operations always wear eye protection WARNING PREVENT ACCIDENTS Before working on the machines electrical systems...

Page 3: ...CTOR LEAD REAR LIGHTS 111 3890 2 20 CONNECTOR FRONT LIGHTS 111 3892 2 21 BRACKET FRONT LIGHT BLACK 111 4712 03 1 22 CONNECTOR LEAD INSTRUMENT PANEL 111 3893 1 23 NUT NYLOC M5 09430 24 24 WASHER M5 10...

Page 4: ...Issued 24 03 11 Approved Mod No 5062856 A Sheet 4 of 12 Part No 111 5100 A DELIVERY CHECKLIST EXPLOADED VIEW Fig 1...

Page 5: ...e light bracket item 6 with this hole and insert new bolt item 33 11 Fit the new nut item 26 and tighten to a torque of 15Nm Do not overtighten as this will make the ROPS difficult to fold 12 NOTE If...

Page 6: ...ortant that the following connections are correctly made Refer to Fig 3 23 Fit the 10 and 15 amp fuses as shown Refer to Fig 4 24 Drill a 8mm diameter hole on the centre line of the bulkhead 15mm from...

Page 7: ...holes in the top surface of this bracket 38 The light units items 16 17 must now be assembled onto this bracket The next steps refer to the left side lights 39 Take three M5 20 setscrews item 27 and...

Page 8: ...51 Remove the six screws fixing the control panel to the control pod 52 Carefully lift off the panel ensuring that the connectors to the existing switches are not disturbed 53 In the rear face of the...

Page 9: ...oiled up and tied to the main loom adjacent to the pressure switch Connect wires to the plug Refer to Fig 8 66 Plug the connector onto the pressure switch 67 Cable tie all cables for the front lights...

Page 10: ...position Brake lights The light assembly is operated when the operator lifts their foot off of the forward pedal or when reversing the machine Replace all worn or damaged parts with genuine Toro part...

Page 11: ...Issued 24 03 11 Approved Mod No 5062856 A Sheet 11 of 12 Part No 111 5100 A NOTES...

Page 12: ...outside influence include but are not limited to weather storage practices contamination use of unapproved coolants lubricants additives fertilizers water or chemicals etc Normal noise vibration wear...

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