Tornatech DJP Installation And Maintenance Manual Download Page 7

 

 

 

load and control terminal block points. Be sure to consult the appropriate field connection diagram included with 
the manual. Make all field connections to the remote alarm functions and any other optional features. 
 

AC POWER WIRING 

Connect the AC power. Check to see that all connections are both correctly wired and tight (see torque label). 
 

MOTOR WIRING 

Connect the motor cable. Check to see that all connections are both correctly wired and tight (see torque label). 
 

STEP 3 : FULL LOAD AMPERAGE (FLA) 

Verify the FLA on the motor nameplate and rectify the overload relay settings if needed. 
 

STEP 4 : CLOSE THE DOOR AND POWER ON 

The disconnect switch handle must be in OFF position to close the door properly. 
Put the disconnect switch in ON position. The controller is automatically in manual mode when powered for the 
first time to avoid any motor start 
 
 

STEP 5 : MOTOR ROTATION 

Press START, check the motor rotation for 1 second, and Press STOP. 
 

WRONG MOTOR ROTATION 

In case of wrong rotation; put the disconnect switch in OFF position, open the door and swap two wires on motor 
feeder only. Go back to STEP 5 and check the motor rotation again. 
 

GOOD MOTOR ROTATION 

When you have a good motor rotation, put the disconnect switch in OFF position. 
 

STEP 6 : WATER CONNECTION 

The controller must be connected to the pipe system according to NFPA20.  The water connection is on the 
bottom of the controller. 
 

DANGER 

HAZARDOUS VOLTAGE IS PRESENT IN THE ENCLOSURE WHICH WILL CAUSE 

SEVERE PERSONAL INJURY OR DEATH. MAINTENANCE OR START UP SHOULD BE 

PERFORMED ONLY BY EXPERIENCED LICENSED ELECTRICIANS. 

ONLY QUALIFIED PERSONNEL SHOULD WORK ON OR AROUND THIS EQUIPMENT. 

 

 

STEP 7 : POWER ON AND SET IPD+ BOARD 

The front door mounted IPD+ membrane is described here from top to bottom, and from left to right. 
 
• The upper right green LED is activated when the IPD is powered. 
• The digital screen shows the pressure value, the Non-Auto mode, as well as all the parameters. A small Red dot 
will appear on the lower right part of the screen when a timer is counting. 
• The 3 vertical LED just right of the screen represent the pressure status. The upper Led is ON when the 
pressure is above the cut-out, the middle LED is ON when the pressure is between the cut-out and the cut-in, and 
the bottom LED is ON when the pressure is below the cut-in. 
• The 2 motor images show the motor run cause, whether it is HAND or AUTO. 
• The Green button creates a HAND run cause. It is always ready to start the pump. 
• The Red button stops the engine and has a latency of 2 seconds, to prevent jogging the pump. 
• The UP/+ button is use to increase a parameter value. It is also a shortcut to show the cut-out value when in 
NORMAL mode. 
• The DOWN/- button is use to decrease a parameter value. It is also a shortcut to show the cut-in value when in 
NORMAL mode. 
• The LEFT button is use to navigate between the parameters. 

Summary of Contents for DJP

Page 1: ...1 INSTALLATION AND MAINTENANCE MANUAL FOR JOCKEY PUMP CONTROLLERS ...

Page 2: ...2 3 Technical Documents 2 Installation 1 Introduction Table of Contents JP Manual EN ...

Page 3: ...Contents 4 Introduction 4 Types of Jockey Pump Controllers 4 Methods of starting stopping 5 6 Installation 6 Preventive maintenance and test 8 VISUAL INSPECTION 9 OPERATIONAL INSPECTION 9 10 Technical Documents 10 ...

Page 4: ...main pump and controller caused by unnecessary frequent operation Types of Jockey Pump Controllers JOCKEY PUMP CATALOGUE NUMBER MODEL n EXAMPLE JP3 460 2 3 60 Model Prefix JP3 Voltage 460 V HP Rating 2 HP Phase 3 Frequency 60 Hz MODEL JP This jockey pump controller with across the line starter is specifically designed to the control jockey pump that maintains the designed water pressure in fire pu...

Page 5: ...ances and eliminates unnecessary starting of the fire pump with all associated consequences i e high power drain load shedding undesirable alarms The presence of a 100 standby jockey pump associated with a circuit that alternates lead standby jockey pumps each time provides full back up and easy maintenance of the system any pump can be manually selected as lead Methods of starting stopping METHOD...

Page 6: ...TANT PRECAUTIONS Prior to mounting the controller and making any field connections 1 Verify that the following information is compatible with other related equipment on the project Controller rating label informations AC line voltage phase and frequency Motor horse power voltage phase and frequency System pressure 2 Open the door of the enclosure After removing the cardboard protections inspect th...

Page 7: ... to NFPA20 The water connection is on the bottom of the controller DANGER HAZARDOUS VOLTAGE IS PRESENT IN THE ENCLOSURE WHICH WILL CAUSE SEVERE PERSONAL INJURY OR DEATH MAINTENANCE OR START UP SHOULD BE PERFORMED ONLY BY EXPERIENCED LICENSED ELECTRICIANS ONLY QUALIFIED PERSONNEL SHOULD WORK ON OR AROUND THIS EQUIPMENT STEP 7 POWER ON AND SET IPD BOARD The front door mounted IPD membrane is describ...

Page 8: ...configuration mode The controller will start if the START button is pressed Use the LEFT RIGHT buttons to navigate between the parameters Press the ENTER CONFIG button to select a parameter This will display the current value Use the UP DOWN buttons to change the selected parameter value The speed of the changing values will accelerate if the buttons are maintained Press the ENTER CONFIG button to...

Page 9: ...ck for leaks on pressure transducer and piping Inspect door for proper alignment and function of door locks Inspect tightness of all connections Inspect tightness of all terminal jumpers Inspect controller grounding Inspect relays contactors and timers for any evidence of damage Inspect motor contactor power contacts Inspect tightness of all mounting nuts and screws OPERATIONAL INSPECTION YES NO C...

Page 10: ...10 Technical Documents ...

Page 11: ...11 ...

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