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SUMMARY

LEGEND PANEL OF CONTROLS

  

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LEGEND MACHINE

 

   6

TECHNICAL DESCRIPTION

  

 

7

INTRODUCTORY COMMENT

    

8

GENERAL RULES OF SECURITY

  

8

SYMBOLOGY

 

 

   9

OPTIONAL ACCESSORIES

  

 

9

BEFORE USE

 

 

   10

Handling of the packed machine    

10

Unpacking of the machine   

 

10

Access to the battery compartment  

10

Battery installation and setting of 

the battery type  

 

 

 

10

Assembling of the rollbar    

 

10

Battery 

recharger 

 

   10

Batteries recharging  

 

 

10

Batteries 

disposal 

 

   10

Connection battery connector 

and switching on of the machine    

11

Batteries charge level indicator    

11

Hour 

meter 

 

    11

Squeegee assembly  

 

 

11

Adjustment of the squeegee  

 

11

Adjustment side rubbers    

 

12

Brushes assembly and disassembly  

12

Side brush assembly and disassembly   13

FLOOR CLEANING  

 

 

13

Recovery 

tank 

 

   13

Detergent solution tank    

 

13

STARTING OF THE MACHINE

    

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Forward and backward movement  

14

Horn 

 

     14

Working 

brake 

 

   14

Emergency-parking brake   

 

14

Automatic squeegee lifting 

when going backwards    

 

14

Working in automatic mode 

 

15

Working in manual mode    

 

15

Side 

brush 

 

    16

Working adjustments  

 

 

16

Flow adjustment of the detergent 

solution 

 

    16

Adjustment of the brushes pressure  

16

Electric 

protection 

 

   16

Overflow device    

 

 

17

STOP OF THE MACHINE 

AFTER CLEANING OPERATION  

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DAILY MAINTENANCE    

 

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Recovery tank emptying and cleaning   17

Emptying and cleaning of the 

collection 

box 

    17

Suction filter cleaning  

 

 

18

Brushes 

cleaning 

 

   18

Squeegee 

cleaning 

 

   18

WEEKLY MAINTENANCE

  

 

18

Rear squeegee rubber check  

 

18

Check of the side rubbers   

 

19

Squeegee hose cleaning    

 

19

Cleaning of the solution tank 

and of the outer filter  

 

 

19

TWO-MONTHLY MAINTENANCE

  

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Front squeegee rubber check  

 

19

SIX-MONTHLY MAINTENANCE   

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Splash guard rubber check of the 

side 

brush 

 

    19

Check of the brakes  

 

 

19

TROUBLESHOOTING GUIDE    

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The suction motor does not work   

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The brushes motor does not work  

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The traction motor does not work   

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The water does not come down 

onto the brushes or is insufficient   

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The machine does not clean properly   21

The squeegee does not dry perfectly   21

Excessive foam production  

 

21

PROGRAMMED MAINTENANCE  

22

RECOMMENDED BRUSHES    

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https://harrissupplyind.com - To Order Parts Call 608-268-8080

Summary of Contents for 99795

Page 1: ...17 551 0719 WWW TORNADOVAC COM Operations Maintenance Manual For Commercial Use Only BR 40 66 RIDE ON SCRUBBER MODEL NO 99795 Form No L9795AB 02 17 Tornado Industries LLC All rights reserved h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 2: ... 1 Except all Windshears Blowers Storm TV2SS Side and Downdraft Insulation Blowers CV 30 CV 38 CK14 1 PRO CK 14 2 PRO SWM 31 9 CK LW13 1 CK LW 13 1 ROAM CV 38 48 Dual PV6 PV10 PV6 ROAM Wall Mount Vacuum and all chargers are warranted for 1 one year for both parts and labor 2 All non wear item parts purchased after warranty expiration are warranted for 90 days 3 Warranty starts from the date of sal...

Page 3: ...3 NOTES h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 4: ...al mode 15 Side brush 16 Working adjustments 16 Flow adjustment of the detergent solution 16 Adjustment of the brushes pressure 16 Electric protection 16 Overflow device 17 STOP OF THE MACHINE AFTER CLEANING OPERATION 17 DAILY MAINTENANCE 17 Recovery tank emptying and cleaning 17 Emptying and cleaning of the collection box 17 Suction filter cleaning 18 Brushes cleaning 18 Squeegee cleaning 18 WEEK...

Page 5: ...E OF FUNCTIONING 13 SWITCH SIDE BRUSH ACTIVATED 14 SELECTOR UP DOWN BRUSHES 15 SELECTOR UP DOWN SQUEEGEE 16 SWITCH SUCTION MOTORS 17 SIGNAL LAMP PARKING BRAKE ON 18 SIGNAL LAMP SUCTION MOTORS ON 19 SIGNAL LAMP DETERGENT SOLUTION LOW 20 SIGNAL LAMP RECOVERY TANK FULL 21 SIGNAL LAMP SQUEEGEE DOWN 22 SIGNAL LAMP BRUSHES DOWN 23 SIGNAL LAMP BRUSHES ROTATION 24 SIGNAL LAMP WATER OPEN SOLENOID VALVE 25 ...

Page 6: ... HOSE RECOVERY TANK 11 EXHAUST HOSE RECOVERY TANK 11 EXHAUST HOSE RECOVERY TANK 12 SQUEEGEE ASSEMBLY 13 PANEL CONTROLS 14 LEVER BLOCK RELEASE PARKING BRAKE 15 COVER ELECTRICAL LAYOUT 16 BUMPER 17 PEDAL ACCELERATOR 18 TRACTION MOTOR WHEEL 19 SIDE BRUSH 20 BOTTOM PLATE 21 BRUSHES BASE GROUP 22 REAR WHEELS h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8...

Page 7: ... II km h mph 4 5 7 2 7 4 3 Maximum gradient 10 Solution tank l gal 235 62 Recovery tank l gal 250 66 Machine length mm in 2025 80 Machine height without rollbar mm in 1330 53 Machine height with rollbar and without blinking light mm in 1795 71 Machine height with rollbar and blinking light mm in 1965 77 Machine width without squeegee mm in 1165 46 Machine width with side brush in operating positio...

Page 8: ...s for example hydrocarbons ashes or soot In case of fire use a powder fire extinguisher Do not use water Do not strike shelvings or scaf foldings where there is danger of falling objects Adapt the working speed to the adhesion conditions particu larly slow down before narrow curves have to be faced Do not use the machine on areas having a higher gradient than the one stated on the num ber plate Th...

Page 9: ... the adjust ment selector of the brushes pressure Symbol denoting the acti vation and the signal lamp squeegee down Symbol denoting the acti vation of the squeegee up Symbol denoting the switch and the signal lamp of the functioning of the suction motors Symbol denoting the charge level of the batter ies Symbol denoting the push button to visualize the hour meter on the display Symbol denoting the...

Page 10: ...king reasons the support of the blinking light is supplied disassembled Proceed as follows 1 Take off the four fixing screws 1 from the rollbar 2 Place the rollbar into their seats 2 on the tank 3 Fasten the screws passing them in the same order in their holes foreseen on the support 4 Complete the assembly connecting the connectors 3 to supply the blinking light and the working lights optional BA...

Page 11: ...its position as indi cated in the figure ADJUSTMENT OF THE SQUEEGEE In order to have a perfect drying result through the squeegee the rear rubber must have the lower bending uniformly ad justed in all its length For the adjustment the suction motor has to be switched on and the brushes have to function together with the detergent solution If the lower part of the rubber is bent too much Take off t...

Page 12: ... the machine see under para graph STARTING OF THE MACHINE positioning the selector 12 to the right to choose the manual mode MAN 3 Activate the selector 14 of up down of the brushes base to lower the brushes Once that it is lowered the brushes begin to turn 4 Turn the key counterclockwise to turn off the machine ATTENTION To carry out brushes assembly operations with the electric supply on may cau...

Page 13: ...upper part of the tank is well closed Finally verify the correct tightening of the closing lever 5 of the cleaning door 6 placed in the lower part of the tank DETERGENT SOLUTION TANK The capacity of the detergent solution tank is indicated in the technical data Open the screw plug placed in the left part of the machine and fill the detergent solu tion tank with clean water at a maximum temperature...

Page 14: ...th an auto matic system that reduces the speed when the drive direction is changed The speed reduction is higher as the curve is sharper The speed returns again normally as soon as the machine gets out from the curve and it runs along straight paths HORN The machine is equipped with a horn which is activated pressing the push button 6 WORKING BRAKE The machine is equipped with a hydrau lic braking...

Page 15: ...per use of the machine see under paragraph GENERAL RULES OF SECURITY If they are carried out separately it is necessary to forbid the working areas to the passage of non au thorized personnel and to signal the areas of moist floors with suitable signs Activate the machine see under para graph STARTING OF THE MACHINE positioning the selector 12 to the right to choose the manual mode MAN TO CARRY OU...

Page 16: ...ced under the frame near the brush itself Please remember that the side brush does not have a scrubbing function but simply moves the dirt towards the center of the machine ADJUSTMENT OF THE BRUSHES PRESSURE Both in automatic and in manual mode it is possible through the selector 4 to adjust the brushes pressure on the floor in eight established levels During the operation youcan visualize on the ...

Page 17: ...owing components that are in contact with liquids and there fore solution and recovery tanks collection box solution and recovery filters squeegee with their rubbers and hoses brushes must be carried out using gloves to protect from contact with dangerous solutions RECOVERY TANK EMPTYING AND CLEANING 1 Hold the exhaust hose 1 placed in the rear part of the machine after having taken it off from it...

Page 18: ...the brushes and clean them with a water jet for the brushes disas sembly see under paragraph BRUSHES ASSEMBLY AND DISASSEMBLY and SIDE BRUSH ASSEMBLY AND DISAS SEMBLY ATTENTION To carry out brushes disassembly op erations with the electric supply on may cause damages to hands SQUEEGEE CLEANING Keeping the squeegee clean guarantees the best drying result For cleaning it is necessary to 1 Take off t...

Page 19: ...splash guard of the side brush must slightly touch the floor If the rubber is worn it has to be replaced The device has to be in rest position at machine stop ATTENTION To carry out above operations with the electric supply on may cause damages to hands To replace the rubber 1 Take off the side brush see under paragraph SIDE BRUSH ASSEMBLY AND DISASSEMBLY 2 Take off the screws 1 that block the rub...

Page 20: ...ing brake is not applied see under paragraph EMERGENCY PARKING BRAKE 5 Check that the selector 8 is in the movement position 6 Press the accelerator pedal placed on the right side to start the machine If the problem persists please contact the authorized technical assistance THE WATER DOES NOT COME DOWN ONTO THE BRUSHES OR IS INSUFFI CIENT 1 Verify that the key switch 5 is posi tioned clock wise t...

Page 21: ... that the recovery tank is not full 2 Check that the squeegee rubbers are clean see under paragraph SQUEEGEE CLEANING 3 Check the adjustment of the height and the inclination of the squeegee see under paragraph ADJUSTMENT OF THE SQUEEGEE 4 Check that the suction and the squee gee hoses are correctly inserted in their proper seats on the recovery tank 5 Clean the suction filter see under paragraph ...

Page 22: ... is hygroscopic It looses its physical characteristics over the time TYNEX Nylon bristles with grains of abrasive material Use with caution in order not to mark the floor or ruin the polishing BRISTLES THICKNESS Thicker bristles are more rigid and must be used on smooth floor or floor with small joints On irregular floors with deep joints or relieves it is recommended to use softer bristles which ...

Page 23: ...23 h t t p s h a r r i s s u p p l y i n d c o m T o O r d e r P a r t s C a l l 6 0 8 2 6 8 8 0 8 0 ...

Page 24: ...e feet meters Total Hard Floor Area Total Carpeted Area Square feet square meters o Contacted by local dealer o Previous experience with Tornado products o Reputation Recommendation o Advertising o Direct mail o Internet o Other o 0 10 000 0 930 o 10 50 000 930 4 650 o 50 250 000 4 650 23 250 o Over 250 000 over 23 260 o 0 10 000 0 930 o 10 50 000 930 4 650 o 50 250 000 4 650 23 250 o Over 250 000...

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