Tormach 1300PL Operator'S Manual Download

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9: TROUBLESHOOTING

©Tormach® 2020
Specifications subject to change without notice.

Page 68

UM10720: 1300PL Operator's Manual (Version 0820B)

For the most recent version, see tormach.com/support

9.3 VOLTAGE FEEDBACK

9.3.1 No Voltage Reading in PathPilot

Cause: Bad control connection to plasma source

Probability

How-To Steps

Need More?

High

Measure voltage input to THCT board in electrical cabinet:

1. Using a multimeter set to DC volts, probe wires

442

and

495

on the THCT

board with the torch off.

You should read close to 0 VDC.

2. Have a helper press the

TEST TORCH

button in PathPilot and check the

voltage. You should read your plasma source's open circuit voltage divided

by 50 or around 2.5 VDC.

3. If you do not read a voltage, you may need to replace your plasma source

control cable. If you do read a voltage, proceed to checking THCT

communication with the Machine Control Board.

Your plasma source is required to have

an internal voltage divider. By default,

PathPilot is configured for a 50:1

divider.

Summary of Contents for 1300PL

Page 1: ...Original Instructions OPERATOR S MANUAL Version 0820B ...

Page 2: ...mes and various data used in examples are fictitious To the Reader We re dedicated to continually improving our documentation and products and welcome any clarifications corrections or suggestions Credits Tormach 1300PL and PathPilot are trademarks or registered trademarks of Tormach Inc Our milling machines and accessories are covered by one or more of the following U S Patents 7 386 362 D606 568...

Page 3: ... Status tab record any available information o Use a digital multimeter for voltage readings 4 Once you ve gathered the information in Step 3 contact us in the following ways a Email support tormach com b Phone 608 849 8381 Monday through Friday 8 a m to 5 p m U S Central Standard Time SHARE LOG DATA ZIP FILES The controller keeps log data on how the machine has been working which you can export a...

Page 4: ... and codes of practice applicable to your city state or nation Tormach 2020 Specifications subject to change without notice Page 4 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support ...

Page 5: ...3 3 Information Decals 14 Serial Number Plate 14 1 4 Machine Safety 14 1 4 1 General Shop Safety 14 1 4 2 Operational Safety 15 General 15 Workholding 16 1 4 3 Electrical Safety 16 ABOUT YOUR MACHINE 17 2 1 Performance Expectations Reference 18 2 1 1 Cutting Performance Reference 18 2 1 2 Torch Height Control Reference 18 2 1 3 Resolution and Accuracy Reference 18 2 2 Specifications Reference 19 2...

Page 6: ...1 4 7 Attach the Cable Guard 32 4 8 Install Plasma Torch and Lead 33 4 9 Make Electrical Connections 34 4 10 Install Machine Arm and Connect Controller 34 4 11 Fill Water Table 36 4 12 Verify the Installation 36 4 12 1 Check Machine Breakers 36 4 12 2 Power On the Machine 36 4 12 3 Power Off the Machine 38 4 12 4 Verify Axes Function 38 4 12 5 Testing Plasma Source Control 39 4 12 6 Testing Ohmic ...

Page 7: ... 5 Enable Arc Ok Checking 49 BASIC OPERATIONS 51 6 1 Selecting a Method for Initial Height Sensing IHS 52 6 2 Making Your First Cuts 52 6 2 1 Test G Code 52 6 2 2 Code Breakdown 52 6 2 3 Running the Test Program 53 6 3 Use the AutoFS Material Picker 53 6 3 1 Writing G Code with AutoFS 53 6 3 2 Using AutoFS 54 6 3 3 Creating new AutoFS Presets 54 PROGRAMMING 55 7 1 Plasma Specific G Codes 56 7 2 Pl...

Page 8: ... 5 1 Servos Fault on Fast Direction Changes 71 DIAGRAMS AND PARTS LISTS 73 10 1 Base Machine Exploded View 74 10 2 Base Machine Parts List 75 10 3 Frame Assembly Exploded View 76 10 4 Frame Assembly Parts List 77 10 5 Water Table Exploded View 79 10 6 Water Table Assembly Parts List 80 10 7 Y Axis Gantry Assembly Exploded View 81 10 8 Y Axis Gantry Assembly Parts List 82 10 9 X Axis Carriage Assem...

Page 9: ... Tormach 2020 Specifications subject to change without notice Page 9 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support TABLE OF CONTENTS 11 9 Grounds 100 ...

Page 10: ......

Page 11: ... must read and understand this section Safe operation of the machine depends on its proper use and the precautions you take Only trained personnel with a clear and thorough understanding of its operation and safety requirements shall operate this machine CONTENTS 1 1 Intended Use 12 1 2 Machine Standards 12 1 3 Safety Overview 12 1 4 Machine Safety 14 ...

Page 12: ... Reduce Risks Associated with Machine Tools l ANSI Z49 1 2005 Safety in Welding Cutting and Allied Processes 1 2 2 Occupational Safety and Health Administration OSHA l OSHA 1910 212 General Requirements for All Machines 1 3 SAFETY OVERVIEW Any machine tool is potentially dangerous A CNC machine s automation presents added risk not present in a manual machine Before operating the machine in any way...

Page 13: ...efore servicing the machine you must power off the machine and use an approved lockout tagout device to secure the Main Disconnect switch in the OFF position Points in the electrical cabinet contain high voltages which can electrocute or shock you causing death or serious injury On the Front of the Bed Figure 1 2 Example of a safety decal on the front of the bed 1 WARNING Arc Flash Hazard The plas...

Page 14: ...d information decals on the machine and equipment Serial Number Plate The serial number plate is on the side of the electrical cabinet near the Main Disconnect switch Figure 1 4 Example of the serial number plate on the side of the electrical cabinet 1 4 MACHINE SAFETY Before operating the machine in any way you must read and understand this section Safe operation of the machine depends on its pro...

Page 15: ...atically controlled and can start at any time Become familiar with all physical and software controls Always use a chip scraper or brush when clearing away chips oil or coolant Examine all tools fixtures workpieces and guarding for signs of damage Replace any damaged components as soon as you find them Guards may not stop all types of projectiles like broken or loose workpieces Stop the machine an...

Page 16: ...tain electrical components can retain dangerous electrical voltages even after the machine is powered off and all power is removed from the system Understand that certain installation maintenance and troubleshooting procedures for the machine and certain accessories require access to or modification of wiring inside of the electrical cabinet Only qualified electrical machinery technicians shall pe...

Page 17: ...ABOUT YOUR MACHINE IN THIS SECTION YOU LL LEARN About this machine s specifications CONTENTS 2 1 Performance Expectations Reference 18 2 2 Specifications Reference 19 ...

Page 18: ...by the techniques that the machinist uses A skilled machinist can deliver accuracy that exceeds the specified accuracy from the manufacturer an inexperienced machinist may have difficulty delivering the specified accuracy We can t predict operator accuracy but the specified accuracy is an important reference point The accuracy and overall quality of plasma cut parts depends on plasma torch setting...

Page 19: ...ired Single Phase 230 Vac 50 60 Hz Recommended Circuit Amperage 20 A breaker Table Specifications Table Size 51 2 x 51 2 1300 mm x 1300 mm Table Type Water Table Weight Capacity Excluding Water 750 lb 340 kg Water Capacity 59 US gallons 223 liters Machine Specifications Gantry Clearance 7 0 177 mm Machine Footprint 78 x 70 1 95m m x 1 7 m Overall System Height 55 1 4 m Typical System Weight 1232 l...

Page 20: ...20B For the most recent version see tormach com support Water Table Welded Steel Machine Base Welded Steel Gantry Bridge Aluminum Gantry Supports Steel Controller Control System PathPilot v2 4 x or newer Resolution and Accuracy Resolution 0 0005 0127 mm Repeatability 0 001 0 0254 mm Positional Accuracy 0 005 in ft 130 micron 300 mm ...

Page 21: ...machine including electrical and power requirements Before operating the machine in any way you must read and understand this section CONTENTS 3 1 General Site and Space Requirements 22 3 2 Electrical and Power Requirements 22 3 3 Air Requirements 23 3 4 Plasma Source Requirements 23 ...

Page 22: ...onforms to the following electrical and power requirements 3 2 1 Electrical Requirements A certified electrician must make all electrical connections and it s your responsibility to verify that the electrical installation of the machine meets all local regulations and electrical codes l Primary Power Required Single Phase 230 Vac 50 60 Hz l Recommended Circuit Amperage 20 A breaker 3 2 2 Power Req...

Page 23: ... you must use a regulator l Air Volume At least 6 CFM at 90 PSI Check with your plasma source manufacturer in case your model requires more volume l Dry Air We recommend using a compressed air dryer desiccator or filter between the air compressor and the machine 3 4 PLASMA SOURCE REQUIREMENTS Tormach recommends either the Hypertherm Powermax 45 XP or the Powermax 65 plasma sources for use with the...

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Page 25: ...Unpack the Machine Crate 26 4 4 Remove Frame from Crate 27 4 5 Level the Machine Frame and Water Table 29 4 6 Install Side Panels and Cable Carriers 31 4 7 Attach the Cable Guard 32 4 8 Install Plasma Torch and Lead 33 4 9 Make Electrical Connections 34 4 10 Install Machine Arm and Connect Controller 34 4 11 Fill Water Table 36 4 12 Verify the Installation 36 4 13 Calibrate Initial Height Sensing ...

Page 26: ...ack l Engine hoist forklift or gantry crane l Lifting sling 2200lb 1000kg minimum rating 4 2 MOVE THE PALLET Shipments arrive in crates loaded on standard pallets which the freight carrier unloads onto the curb or loading dock WARNING Transportation and Lift Hazard Before moving the machine you must confirm that all persons are clear of the area below the machine Qualified professionals must trans...

Page 27: ...trol cable and package of small parts from the crate 3 Unstrap and remove the cable tray and cable tray cover 4 Unstrap and remove the cable tray support brackets 5 Unstrap and remove all four legs 6 Remove the four side panels from underneath the machine frame CAUTION Be careful not to hit the torch lifter head while removing panels from the crate 7 Remove all plastic overwrap from the machine fr...

Page 28: ...3 Position your engine hoist crane or forklift above the sling and put light tension on it just enough to hold the frame upright when it is released 4 Remove the top two bolts holding the A frame support of the crate to the machine frame 5 Remove the two bottom bolts connecting the crate frame to the machine leg mounting pockets 6 Use your lifting device to put enough upwards pressure on the machi...

Page 29: ...sition on the opposite end of the frame 5 Lift the remaining end of the frame off of the 4x4 blocks 6 Remove the two nuts used to bolt to the crate frame from inside the leg mounting holes Do not discard the socket head cap screws attaching the nuts these are used to attach the last two legs 7 Install the last two legs 4 5 LEVEL THE MACHINE FRAME AND WATER TABLE Tools and Items Required l Carpente...

Page 30: ... water tank ball valve is not already installed apply sealant tape to the water tank drain threads and install the ball valve onto the water tank 1 Examine the level on the water table to determine if you must make adjustments The water table on the 1300PL is supported on two adjustable rails one on each side of the table The frame has grub screws to adjust the height of these rails leveling the w...

Page 31: ...d iterate the leveling process if needed until your table to lifter height matches in all four spots Note Small variations in level will be compensated for by torch height control A table leveled to within 1 4 6 mm will perform well with THC 8 Tighten all the socket head cap screws holding the water table rails to the frame 4 6 INSTALL SIDE PANELS AND CABLE CARRIERS 1 Install the front and rear pa...

Page 32: ...ws It will be reinstalled after hanging the electrical cabinet 5 Install the cable track to the mounts with four M6 button head cap screws 6 Hang the electrical cabinet from five M6 screws leaving the one nearest the pass through hole for electrical wires off this is where a ground wire will be attached 4 7 ATTACH THE CABLE GUARD 1 Unwrap the flexible black cable guard from where it is bundled on ...

Page 33: ...ma power supply at the back left of the machine Then locate the torch lead 6 Remove the brass gear from the torch body Depending on which torch you have do one of the following l Unthread the body and slide the gear out of the housing l Remove the two screws securing the gear 7 Using the manufacturer s instructions install the torch consumables 8 Install the plasma torch into the breakaway torch h...

Page 34: ...h the integrated E Stop and Reset button The cable for the Reset button and E Stop contains a green and yellow ground lead with a ring terminal on the end Attach this ground lead for the reset panel to the fourth M6 mounting screw on the electrical cabinet that you left unpopulated earlier 2 Pass the connector for the reset panel down through cable track 3 Install the reset panel cable cover using...

Page 35: ...h the hole in the front panel of the plasma table 6 Connect the Ethernet cable to the port on the rear of the electrical cabinet 7 Run a power cable from the rear of the electrical cabinet to the power supply for the controller PC in the same way Use the block of three IEC ports designated for Accessory Power in Connectors Reference page 45 Repeat for the display s power cable Tormach 2020 Specifi...

Page 36: ...ng fluid manufacturer For reference full water table capacity on the 1300PL is 59 US gallons 223 liters 5 Top the water table off to 0 5 below the top of the slats after adding cutting fluid if desired 4 12 VERIFY THE INSTALLATION After installing the base machine you must verify the installation Complete the following steps in the order listed 4 12 1 Check Machine Breakers 36 4 12 2 Power On the ...

Page 37: ...now powered on 7 Follow the on screen instructions to configure the PathPilot operating system and PathPilot controller When configuration is complete the PathPilot operating system launches Note After you first configure PathPilot the operating system automatically launches whenever it s powered on 8 Rotate the Emergency Stop button on the operator box one quarter turn clockwise to release it Fig...

Page 38: ...n prompted select OK 4 Turn the Main Disconnect switch to OFF Figure 4 8 Example of the Main Disconnect switch in the Off position Mains power is disconnected from the machine 4 12 4 Verify Axes Function You must confirm that the axes correctly operate 1 Power on the machine and bring it out of Reset 2 Reference the axes from the PathPilot interface select Ref Z Ref X and Ref Y Figure 4 9 Ref Z Re...

Page 39: ...rical cabinet 2 Jog the torch to a location several inches above the water table so that you can safely test the arc 3 Activate the plasma source and create a pilot arc by pressing the TEST TORCH button in PathPilot 4 Verify that your plasma source activates and creates a pilot arc you may have to press the button twice to bypass the warning puff function on some plasma sources 5 While the pilot a...

Page 40: ...auses a collision with the torch A proximity sensor is located in the touch mounting base to detect when the mounting clamp has been knocked off 1 Make sure that the machine is on and PathPilot is running 2 Switch to the Status tab on your PathPilot controller and locate the BREAKAWAY SWITCH led It should be off initially 3 Pull the torch clamp away from the base You should see the LED light up wh...

Page 41: ... 2 Set Physical Touch Switch Trigger Depth The torch lifter head on the 1300PL contains a spring loaded switch to serve as a backup for ohmic probing or to be used when ohmic probing is inconvenient The spring compresses a certain distance in Z before triggering This distance must be measured and input on the Settings tab in PathPilot Use the procedure in Plasma Settings Reference page 48 to measu...

Page 42: ...ify the language Then select Close 4 14 3 Configure the Optional Touch Screen Kit Before using a touch screen you must make sure that it s configured and calibrated To calibrate it 1 From the PathPilot interface on the Main tab in the MDI Line DRO field type ADMIN TOUCHSCREEN Then select the Enter key 2 Follow the on screen instructions Tormach 2020 Specifications subject to change without notice ...

Page 43: ... of the machine and how it moves Before operating the machine in any way you must read and understand this section CONTENTS 5 1 System Reference 44 5 2 Basic Controls Reference 45 5 3 Connectors Reference 45 5 4 Plasma Source Control 47 5 5 Plasma Settings Reference 48 ...

Page 44: ...ch off at the start of a cut Touch off on the material can occur one of two ways l Ohmic Touchoff l Physical Touch Switch Ohmic Touchoff Ohmic Touchoff is a sensitive and precise method of Z positioning for initial cut height The cap on the end of the torch is made of a conductive material usually copper that is linked to the machine s control system through a removable lead When the head touches ...

Page 45: ... Stop button located on the front of the machine When pushed in the Emergency Stop button interrupts power to the axis drives and stops the machine s motion When the Emergency Stop button is twisted out press the blue Reset button to enable the machine allowing axis motion The Reset button s LED turns on when the machine is enabled and the axis drives receive power 5 2 2 PathPilot Interface PathPi...

Page 46: ...is used to connect accessories like probes tool setters and tool touch plates to the machine 13 Controller Communications Port The controller communications port is used to connect the PathPilot controller to the machine The controller communications port and the cable that connects to it sends all communication between the PathPilot interface and the machine Figure 5 2 Connector panel on the lowe...

Page 47: ... Notes 1 Output Start Plasma Dry contact closure Closed relay signals plasma on 2 3 Input Arc Voltage An internal 50 1 voltage divider in the plasma source is required 4 Arc Voltage 5 Input Arc Ok Expects dry contact closure at plasma source Closed contacts signal arc ok 6 7 Not Used The pin out of the 14 pin Hypertherm connector on the end of the cable is as follows Pin Type Signal Notes 3 Output...

Page 48: ...he material 5 Zero your Z axis at this position 6 Switch to the Status tab and watch the Touch Switch LED Very slowly jog downwards until the LED comes on 7 Note the value in the Z DRO field This is your Torch Touch Trigger Depth Convert this value to a positive number and enter it on the Settings tab 8 Re enable Ohmic Touchoff on the Settings page 5 5 2 Minimum Touchoff Spacing Minimum touchoff s...

Page 49: ...ble THC Disabling this setting stops all dynamic height adjustment during cutting The torch will stay at the same height for the length of a cut and not adjust to follow the contours of the material 5 5 5 Enable Arc Ok Checking Hypertherm plasma sources supply an arc ok signal to PathPilot when the cutting arc is fully established When this setting is enabled the machine will pause during a G16 pi...

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Page 51: ...LL LEARN About the basic operations required for most projects organized as a suggested project workflow CONTENTS 6 1 Selecting a Method for Initial Height Sensing IHS 52 6 2 Making Your First Cuts 52 6 3 Use the AutoFS Material Picker 53 ...

Page 52: ...ol systems This also serves as a good quick start on NC programming for the 1300PL 6 2 1 Test G Code The following code will probe set feeds from the AutoFS system and then cut a 4 line from 0 0 to 0 4 Open a text editor on your computer such as Notepad and save the following code in a file named test nc G90 Absolute Distance Mode G64 P 0 0050 Q 0 0050 PathBlending G17 XY Plane G54 Set Work Offset...

Page 53: ...Press the Zero X and Zero Y buttons to set your WCS zeros 8 Copy your G Code from a USB drive and load it 9 Select the material you are using for your cut test in the AutoFS dropdown on the main tab 10 Press Cycle Start and the machine will perform the test cut that you programmed 6 3 USE THE AUTOFS MATERIAL PICKER PathPilot on the 1300PL is designed so that you do not need to manually program fee...

Page 54: ...re automatically set With a material selected the next time an M200 code is encountered in a program PathPilot will set all of the cutting parameters for that material 6 3 3 Creating new AutoFS Presets Since your shop air supply and cutting conditions might differ from those used to create the AutoFS presets you can save your own custom settings for a material at any time To create new AutoFS pres...

Page 55: ...PROGRAMMING IN THIS SECTION YOU LL LEARN About the languages that are understood and interpreted by PathPilot CONTENTS 7 1 Plasma Specific G Codes 56 7 2 Plasma Specific M Codes 56 ...

Page 56: ...lay Torch Height Control THC is enabled and the program continues 7 2 PLASMA SPECIFIC M CODES M Code Description Set by M200 Parameters M200 AutoFS Apply the automatically generated feed speed and cutting values for the material selected in the main PathPilot UI AutoFS will set feedrate THC voltage and pierce delay M203 Start Torch M205 Stop Torch and return to G30 Z Height M207 Set Pierce Height ...

Page 57: ...l be paused with an M01 break to allow the user to set the specified cut mode No P Required Cut mode Normal 1 CPA 2 Gouge 3 Note For the Hypertherm Powermax 45 Normal Mode and CPA Mode Continuous Pilot Arc are the same M213 Set plasma source air pressure If a Hypertherm adapter is not installed on the system program run will be paused with an M01 break to allow the user to set the specified air pr...

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Page 59: ... procedures that you must do so that this machine operates as designed Before operating the machine in any way you must read and understand this section CONTENTS 8 1 Maintenance Safety 60 8 2 Maintenance Schedules 60 8 3 Adjust Belt Tension 60 8 4 Adjust Rack and Pinion Preload 61 ...

Page 60: ...ily Clean the machine of any dust or abrasive particle buildup with a vacuum and brushes Wipe dust off of the linear rails with a clean cloth 8 2 2 Weekly Clean all exterior surfaces with a mild cleaner Examine the water table s level and if necessary add water rust inhibitor Check your plasma torch consumables for wear and replace if needed 8 2 3 Monthly Clean the electrical cabinet vents of dust...

Page 61: ...D Tools and Items Required l Allen Key Set l Crescent Wrench The rack and pinion gear drive on the 1300PL uses a spring preload to allow the pinion gear to self adjust to compensate wear on the rack and reduce backlash It is preset at the factory and will not need frequent adjustment 8 4 1 Y Axis 1 Remove the motor belt cover over the servo motor pulley 2 Remove the belt covers from both sides of ...

Page 62: ...sembly until the spring is compressed approximately 1 4 6 mm from its fully slack position 3 Reinstall all belt covers and guards Tormach 2020 Specifications subject to change without notice Page 62 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support 8 MACHINE MAINTENANCE ...

Page 63: ...nosing and correcting them WARNING Electrocution Hazard Electrical Cabinet Do not make or disconnect connections under power Before operating the machine in any way you must read and understand this section CONTENTS 9 1 Ohmic Probing 64 9 2 Touch Off 67 9 3 Voltage Feedback 68 9 4 Torch Height Control 69 9 5 Servo Drives 71 ...

Page 64: ...p and Plasma Source Probability How To Steps Need More High Check that your ground clamp is connected to your workpiece and plasma source Ohmic probing detects continuity between the torch cap and the ground connection of the work piece If this connection is not solid ohmic probing will not trigger Cause Faulty Work Clamp Connection Between Plasma Source and THCT Board Probability How To Steps Nee...

Page 65: ...More Low 1 Open the electrical cabinet and locate the Tormach THCT board PN 39096 2 Adjust the RV1 potentiometer clockwise to increase the sensitivity until a ground clamp touched to the torch nose triggers the probe Sensitivity is adjustable to account for different workpiece materials and situations wet metal See Calibrate Initial Height Sensing page 40 Cause THCT Board Disconnected From the Mac...

Page 66: ...tes a circuit between the torch nozzle Arc and cap Since the nozzle is electrically connected to the workpiece clamp Arc by the arc voltage divider this can trigger the ohmic probe Cause Ohmic Touch Sensitivity Adjusted Incorrectly Probability How To Steps Need More High 1 Position the torch in above the workpiece in a small puddle of water so that the torch cap is touching the water but not the w...

Page 67: ... the Main tab of PathPilot Using the M200 AutoFS system chooses a pierce height appropriate for the material selected on the Main tab Medium If not using M200 AutoFS to set pierce height automatically make sure that you have a call to M207in your program to explicitly set a pierce height Check Plasma Specific M Codes page 56 for more information 9 2 2 The Torch Bends the Workpiece During Touch off...

Page 68: ...g a multimeter set to DC volts probe wires 442 and 495 on the THCT board with the torch off You should read close to 0 VDC 2 Have a helper press the TEST TORCH button in PathPilot and check the voltage You should read your plasma source s open circuit voltage divided by 50 or around 2 5 VDC 3 If you do not read a voltage you may need to replace your plasma source control cable If you do read a vol...

Page 69: ...ons for wires 444 and 445 at the Machine Control Board Reference the machine wiring diagram to make sure they are in the correct terminal blocks and firmly seated The THCT communicates measured voltage from the plasma source back to the Machine Control Board using a differential frequency signal This is much more immune to noise than a analog voltage 9 4 TORCH HEIGHT CONTROL 9 4 1 Torch Cuts Too H...

Page 70: ... usual THC voltage values This will effect the cutting height Cause Plasma Source Amperage Set Too High Probability How To Steps Need More High If you are using the AutoFS Material Picker make sure that you have your plasma source cut current set to match the value suggested on the main page of PathPilot If you are using the Hypertherm control kit to allow PathPilot to control cut current and air ...

Page 71: ...ce 9 5 SERVO DRIVES 9 5 1 Servos Fault on Fast Direction Changes Cause Power Supply not Connected to Backfeed Clamp Probability How To Steps Need More High Check for loose wires between the power supply and backfeed clamp PN 39102 l Power off the main breaker l Measure the continuity between the V terminal of the power supply and the terminal on the backfeed clamp follow wire 207 l Perform the sam...

Page 72: ...ty How To Steps Need More Low Check that the backfeed clamp is triggering on hard braking l Create a new G Code program with the following test snippet G1 Y20 X20 F1000 G1 Y0 X0 F1000 M99 Repeat until Stop button is pressed l Jog your machine to the X Y corner and ZERO the X Y axes and then run the test program WARNING The test program will run continuously until the Stop button is pressed Make su...

Page 73: ...ne Exploded View 74 10 2 Base Machine Parts List 75 10 3 Frame Assembly Exploded View 76 10 4 Frame Assembly Parts List 77 10 5 Water Table Exploded View 79 10 6 Water Table Assembly Parts List 80 10 7 Y Axis Gantry Assembly Exploded View 81 10 8 Y Axis Gantry Assembly Parts List 82 10 9 X Axis Carriage Assembly Exploded View 85 10 10 X Axis Carriage Assembly Parts List 86 10 11 Z Axis Lifter Asse...

Page 74: ...AND PARTS LISTS Tormach 2020 Specifications subject to change without notice Page 74 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support 10 1 BASE MACHINE EXPLODED VIEW ...

Page 75: ...Version 0820B For the most recent version see tormach com support 10 2 BASE MACHINE PARTS LIST ID Description Quantity 1 Frame Assembly PN 50001 1 2 Electrical Cabinet Assembly PN 50002 1 3 Water Table Assembly PN 50003 1 4 Y Axis Gantry Assembly PN 50004 1 5 X Axis Carriage Assembly PN 50005 1 6 Z Axis Lifter Assembly PN 50006 1 ...

Page 76: ...ND PARTS LISTS Tormach 2020 Specifications subject to change without notice Page 76 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support 10 3 FRAME ASSEMBLY EXPLODED VIEW ...

Page 77: ...1 9 Rear Panel Sheet Metal PN 50016 1 10 Left Panel Sheet Metal PN 50018 1 11 Right Panel Sheet Metal PN 50019 1 12 Gantry Hard Stop X Axis PN 50061 4 13 Frame End Cap X PN 50013 4 14 Front Cable Tray PN 50130 1 15 Side Cable Tray PN 50131 1 16 1300P Frame Leg PN 50009 2 17 Frame Leg B PN 50133 2 18 Water Table Track Shield PN 50111 4 19 Screw Socket Head Cap M05 0 8 015 PN 20001 72 20 Side Cable ...

Page 78: ...010 PN 20001 18 30 Screw Socket Head Cap M03 0 5 006 PN 20001 16 31 Screw Socket Head Cap M08 1 25 016 PN 31681 14 32 Screw Socket Head Cap M10 1 5 060 PN 20001 4 33 Nut Hex M10 PN 36008 4 34 Screw Socket Head Cap M16 1 75 025 PN 20001 4 35 Screw Socket Head Cap M04 0 7 010 PN 30924 4 36 Screw Button Head Cap M05 0 8 010 PN 35774 8 37 Energy Chain Link Wide PN 50017 28 38 Energy Chain End Link Wid...

Page 79: ...AND PARTS LISTS Tormach 2020 Specifications subject to change without notice Page 79 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support 10 5 WATER TABLE EXPLODED VIEW ...

Page 80: ... version see tormach com support 10 6 WATER TABLE ASSEMBLY PARTS LIST ID Description Quantity 1 Water Table Sheet Metal PN 50030 1 2 Water Table Roller PN 50036 4 3 Screw Thumb M8 1 25 60 2 Arm Plastic Head PN 50117 2 4 Water Table Vertical Divider PN 50032 13 5 Water Table Roller Axle PN 50118 4 6 Water Table Roller Spacer PN 50034 4 7 Washer Flat M8 PN 30531 4 ...

Page 81: ...ARTS LISTS Tormach 2020 Specifications subject to change without notice Page 81 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support 10 7 Y AXIS GANTRY ASSEMBLY EXPLODED VIEW ...

Page 82: ...er PN 50073 2 11 Y Axis Belt Tensioner L Bracket PN 50134 2 12 Y Axis Belt Tensioner Wheel PN 50074 2 13 Y Axis Belt Tensioner Wheel Bearing PN 50135 4 14 Y Axis Pinion Bearing PN 50137 4 15 Y Axis Pinion Bearing Spacer PN 50138 2 16 Y Axis Pinion Mount Block PN 50080 2 17 Y Axis Pinion Shaft PN 50081 2 18 Pinion Module 1 23T PN 50072 2 19 Key Stock 5 mm 15 mm PN 50143 4 20 Pin 15 mm 50 mm PN 5004...

Page 83: ... 50041 1 40 Y Axis Pulley Cover X PN 50039 1 41 Y Axis Linear Roller Cover X PN 50140 1 42 Y Axis Pulley Cover X PN 50040 1 43 Y Axis Linear Roller Cover X PN 50141 1 44 Y Axis Tensioner Bracket Retainer PN 50142 2 45 Y Axis Tensioner Pinion Mount PN 50057 2 46 Timing Belt HTD 5 Motor to Drive Shaft PN 50112 1 47 Timing Belt HTD 5 Drive Shaft to Pinion PN 50113 1 48 T Nut M6 8 mm WD PN 50048 16 49...

Page 84: ...nge without notice Page 84 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support ID Description Quantity 59 Screw Socket Head Cap M4 0 7 10 PN 30924 19 60 Washer Flat M8 PN 50821 4 61 Screw Socket Head Cap M8 1 25 20 PN 31895 2 ...

Page 85: ...RTS LISTS Tormach 2020 Specifications subject to change without notice Page 85 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support 10 9 X AXIS CARRIAGE ASSEMBLY EXPLODED VIEW ...

Page 86: ...Motor ClearPath CPM SDSK 2321S EQN PN 39105 1 11 Planetary Gear Box NEMA 23 5 1 PN 50088 1 12 Pinion Module 1 23T PN 50072 1 13 Screw Socket Head Cap M5 0 8 12 mm PN 31353 4 14 Screw Cone Point Set M5x5 120 PN 20001 1 15 Linear Rail Clamp 8 mm PN 50101 4 16 Screw Socket Head Cap M4 0 7 16 PN 37751 8 17 Screw Socket Head Cap M5 0 8 16 PN 30546 4 18 X Axis Linear Roller Washer PN 50148 4 19 Screw So...

Page 87: ...ach 2020 Specifications subject to change without notice Page 87 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support ID Description Quantity 30 Screw Socket Head Cap M10 1 5 60 PN 20001 1 ...

Page 88: ...RTS LISTS Tormach 2020 Specifications subject to change without notice Page 88 UM10720 1300PLOperator s Manual Version 0820B For the most recent version see tormach com support 10 11 Z AXIS LIFTER ASSEMBLY EXPLODED VIEW ...

Page 89: ...PN 50146 2 12 Lead Screw 8 mm 170 mm PN 50106 1 13 Z Axis Compression Spring PN 50122 1 14 Z Axis Upper Linear Rail Mounting Plate PN 50124 1 15 Z Axis Lower Linear Rail Mounting Plate PN 50125 1 16 Z Axis Limit Switch Flag PN 50121 1 17 Magnetic Breakaway Base PN 50096 1 18 Magnetic Breakaway Kinematic Plate PN 50126 1 19 Magnetic Breakaway Torch Holder Acorn Nut PN 50703 2 20 Magnetic Breakaway ...

Page 90: ... Socket Head Cap M4 0 7 10 PN 30924 6 32 Z Axis Motor Mount Sheet Metal PN 50098 1 33 Lead Screw End Support PN 50123 1 34 Screw Cone Point Set M5 8 90 PN 30337 4 35 Screw Socket Head Cap M5 0 8 16 PN 30546 3 36 Screw Socket Head Cap M5 0 8 10 PN 31641 8 37 Screw Socket Head Cap M5 0 8 8 PN 30844 2 38 Screw Socket Head Cap M4 0 7 8 PN 30891 3 39 Screw Socket Head Cap M2 0 4 10 PN 20001 6 40 Screw ...

Page 91: ...this machine s electronics CONTENTS 11 1 230 Vac Power 92 11 2 24 Vdc Controls 93 11 3 Axis Drive Control 94 11 4 A Axis Driver 95 11 5 Plasma Source Control 96 11 6 Machine Control Board 97 11 7 Torch Limit and Breakaway Switches 98 11 8 Accessory and Auxiliary Power 99 11 9 Grounds 100 ...

Page 92: ...597 User data 1 User data 2 1 0 1300PL Production Run 1 5 24 2018 pdenhartog 9 24 2019 pdenhartog SOLIDWORKS Electrical P1 L G N GND1 DISC1 1 2 5 6 30454 Main Disconnect 3 meter cord 101 NEMA 6 20 Plug 103 104 N CB1 20A 1 2 3 4 37345 Main Breaker TB1 1 2 3 4 105 106 N CB3 20A 1 2 3 4 37345 Machine Breaker CB2 10A 1 2 3 4 37346 Accessory Breaker 8 7 6 TB1 5 113 114 N 114 N 113 K2 5 9 6 10 37343 Dri...

Page 93: ...SOLIDWORKS Electrical 113 114 N P2 COL9 P2 COL9 24V DC PS1 2A N L V V 37349 24V DC Power Supply 100 240V AC TB2 1 4 5 2 401 402 401 402 37526 24V FAN1 Electrical Cabinet Fan S2 5 6 3 4 S2 Reset 37342 S1 1 2 Emergency Stop 30462 L2 Reset Panel GND4 404 404 11 10 404 GND3 402 6 7 402 P7 COL9 P7 COL9 P7 COL9 401 402 402 K2 A1 A2 37343 Drive Contactor 5 9 02 7 6 10 02 7 8 12 06 3 13 14 03 5 K2 K1 A1 A...

Page 94: ...L6 P7 COL6 L3 Frame and Gantry 75V PS2 6A N L V V 39101 75V DC Power Supply 100 240V TB3 1 3 4 2 225 225 226 226 226 225 GND5 THERMAL FUSE F1 10A Backfeed Clamp 39102 E1 207 208 P10 COL8 X3 2 1 X4 1 2 W5 2 W5 1 W7 2 W7 1 X10 2 1 X11 1 2 X8 1 2 3 4 5 6 7 8 W6 1 W6 2 W6 3 W6 4 W6 5 W6 6 W6 7 W6 8 X9 1 2 3 4 5 6 7 8 W8 5 W8 4 W8 3 W8 2 W8 1 W8 8 W8 7 W8 6 X6 1 2 3 6 4 5 7 8 W2 1 W2 2 W2 3 W2 4 W2 5 W...

Page 95: ...E 1 2 3 4 5 6 7 8 9 10 05 L1 Electrical Panel Machine Schematic 1 2018 0 2 14 Tormach Inc 1071 Uniek Dr Waunakee WI 53597 User data 1 User data 2 1 0 1300PL Production Run 1 9 6 2019 pdenhartog 9 24 2019 pdenhartog SOLIDWORKS Electrical DR2 38686 A Drive V V A A B B STEP STEP DIR DIR EN EN OUT OUT 226 225 P4 COL4 P4 COL4 502 503 500 P7 COL4 P7 COL4 501 P7 COL4 P7 COL4 X30 1 2 4 6 7 234 233 232 231...

Page 96: ...9 10 06 L1 Electrical Panel Machine Schematic 1 2018 0 2 14 Tormach Inc 1071 Uniek Dr Waunakee WI 53597 User data 1 User data 2 1 0 1300PL Production Run 1 5 24 2018 pdenhartog 9 24 2019 pdenhartog SOLIDWORKS Electrical 430 431 432 433 434 435 X16 3 4 5 14 6 12 13 Plasma Machine Interface 38907 437 P7 COL9 K2 10A 03 10 8 12 438 439 P7 COL9 441 440 P7 COL4 P7 COL4 Start Plasma Arc Ok 442 P7 COL1 48...

Page 97: ...ory Input 2 Limit Door Switches Aux Control 2 RS485 RJ45 J13 J14 J15 J16 1 2 3 4 5 6 7 8 9 10 1 2 3 4 5 6 1 2 3 4 1 2 3 4 1 2 3 4 1 2 1 2 3 4 5 6 7 8 9 1 2 3 4 5 1 8 1 8 1 8 1 8 402 401 404 W4 1 W4 2 W4 3 W4 4 W4 5 W4 6 W4 7 W4 8 W2 1 W2 2 W2 3 W2 4 W2 5 W2 6 W2 7 W2 8 P4 COL5 P4 COL5 P4 COL5 P4 COL5 P4 COL5 P4 COL5 P4 COL5 P4 COL5 402 437 P6 COL1 439 P6 COL1 441 440 P6 COL1 P6 COL1 443 443 Tormac...

Page 98: ...nel Machine Schematic 1 2018 0 2 14 Tormach Inc 1071 Uniek Dr Waunakee WI 53597 User data 1 User data 2 1 0 1300PL Production Run 1 8 31 2018 pdenhartog 9 24 2019 pdenhartog SOLIDWORKS Electrical LS1 Z Positive Limit LS2 Z Negative Limt LS3 Torch Touch Switch 476 480 477 478 479 X22 1 2 3 6 4 5 X21 1 2 3 6 4 5 W10 6 W10 5 W10 4 W10 3 L3 Frame and Gantry X19 1 2 3 6 4 5 X20 1 2 3 4 5 6 468 469 470 ...

Page 99: ... 7 8 9 10 09 L1 Electrical Panel Machine Schematic 1 2018 0 2 14 Tormach Inc 1071 Uniek Dr Waunakee WI 53597 User data 1 User data 2 1 0 1300PL Production Run 1 5 24 2018 pdenhartog 9 24 2019 pdenhartog SOLIDWORKS Electrical L N E X23 37350 Ventillation Power L N E X24 37599 Computer Power 124 N 118 N FL2 Downdraft Ventillation Noise Filter 37358 118 N 117 TB1 9 10 11 12 107 P2 COL6 P2 COL6 GND7 G...

Page 100: ...chematic 1 2018 0 2 14 Tormach Inc 1071 Uniek Dr Waunakee WI 53597 User data 1 User data 2 1 0 1300PL Production Run 1 5 24 2018 pdenhartog 9 24 2019 pdenhartog SOLIDWORKS Electrical GND1 GND5 GND3 GND7 GND9 1 TB4 2 3 4 5 6 GND17 GND2 GND4 P2 COL2 P2 COL7 P3 COL3 P3 COL5 P9 COL3 P9 COL5 XS2 Frame Ground Bar 39097 XS1 Water Table Ground Bar 39097 XS3 Gantry Ground Bar 39097 GND23 GND25 GND26 GND24 ...

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Tormach 1300PL, Operator'S Manual

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