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10

  MAINTENANCE INSTRUCTIONS

If you use and maintain your equipment properly, it will give you many years of service. Follow the 

maintenance instructions carefully to keep your equipment in good working condition. Never perform any 

maintenance on the equipment while it is under a load.

Inspection

You should inspect the product for damage, wear, broken or missing parts (e.g.: pins) and that all components

function before each use. Follow lubrication and storage instructions for optimum product performance.

Binding

If the product binds while under a load, use equipment with equal or a larger load capacity to lower the load 

safely to the ground. After un-binding; clean, lubricate and test that equipment is working properly. Rusty 

components, dirt, or worn parts can be causes of binding Clean and lubricate the equipment as indicated in 

the lubrication section. Test the equipment by lifting without a load. If the binding continues contact Customer 

Service.

Cleaning

If the moving parts of the equipment are obstructed, use cleaning solvent or another good degreaser to clean 

the equipment. Remove any existing rust, with a penetrating lubricant.

Lubrication

This equipment will not operate safely without proper lubrication. Using the equipment without proper 

lubrication will result in poor performance and damage to the equipment. Some parts in this equipment are not 

self-lubricating inspect the equipment before use and lubricate when necessary. After cleaning, lubricate the 

equipment using light penetrating oil, lubricating spray.

• Use a good lubricant on all moving parts.

• For light duty use lubrication once a month.

• For heavy and constant use lubrication recommended every week.

• NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!

Rust Prevention:

Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.

Without a load lift the equipment as high as it goes and look under and behind the lifting points. If signs of rust 

are visible clean as needed.

Grease Fittings

Some models contain grease fittings the will regularly need to be greased and lubricated.

How the Jack Operates

With release valve closed, an upward stroke of the jack handle draws oil from the reservoir tank into the 

plunger cavity. Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity. A 

downward stroke of the jack handle releases oil into the cylinder, which forces the ram out. This raises the 

saddle. When the ram reaches maximum extension, oil is bypassed back into the reservoir to prevent an over 

extended ram stroke and possible damage to the jack. Opening the release valve allows oil to flow back into 

reservoir. This releases hydraulic pressure on the ram, which results in lowering the saddle.

Storing the Jack

1. Lower the Lifting Arm.

2. Place the handle in the upright position.

3. Store in a dry location, recommended indoors.

Note: If the jack is stored outdoors, be sure to lubricate all parts before and after use to ensure the jack stays 

in good working condition. Always store jack in the fully retracted postion when stored in outdoor or caustic

enviroments that can cause corrosion and/or rust.

Summary of Contents for BIG RED JACKS T80501

Page 1: ...tailer call our customer service department at 1 888 44 TORIN 1 888 448 6746 8 a m 5 p m PST Monday Friday Read carefully and understand all ASSEMBLY AND OPERATION INSTRUCTIONS before operating Failur...

Page 2: ...he product unsafe for use and will void the warranty Carefully inspect the product on a regular basis and perform all maintenance as required Store these instructions in a protected dry location Keep...

Page 3: ...se instructions Inspect the service jack for proper operation and function Keep instructions readily available for equipment operators Make certain all equipment operators are properly trained underst...

Page 4: ...cle while on the jack 6 Lift only on areas of the vehicle as specified by the vehicle manufacturer 7 No alterations shall be made to this product 8 Only attachments and or adapters supplied by the man...

Page 5: ...lways securely chock and block stabilize the load to be lifted Never place any part of the body under a raised load without properly chocking and supporting the load Never use the jack on curved or tu...

Page 6: ...23 and fix the handle 20 using blot 36 and nut 38 3 Cycle the lift up and down several times to insure the hydraulic system is operating properly Perform to the Air Purge Procedure before first use C...

Page 7: ...counter clockwise and lower the saddle to its lowest resting position 5 When the saddle reaches its lowest resting position with a flat blade screwdriver push the oil fill plug slightly to the side t...

Page 8: ...n the vehicle Position the jack so that the saddle is centered and will contact the load lifting point firmly 4 Assemble the handle ensuring that it aligns with slots 5 Close the release valve by turn...

Page 9: ...Carefully open the Release Valve by slowly turning the handle counter clockwise Do not allow bystanders around the jack or under the load when lowering the jack 5 After removing jack from under the l...

Page 10: ...ipment using light penetrating oil lubricating spray Use a good lubricant on all moving parts For light duty use lubrication once a month For heavy and constant use lubrication recommended every week...

Page 11: ...el ground and lower the saddle 2 Remove the cover plate 3 Remove the oil plug 4 Fill the oil case until oil level is just beneath the lower rim of the oil fill hole 5 Replace oil plug 6 Replace the co...

Page 12: ...emove the oil fill plug 5 Turn the jack on its side to drain old oil from the oil fill hole 6 Position the jack on level ground and keep saddle in the lowered position Fill the oil case until oil leve...

Page 13: ...ND NEVER USE BRAKE FLUID TURBINE OIL TRANSMISSION FLUID MOTOR OIL OR GLYCERIN IMPROPER FLUID CAN CAUSE PREMATURE FAILURE OF THE JACK AND THE POTENTIAL FOR SUDDEN AND IMMEDIATE LOSS OF LOAD DISPOSE OF...

Page 14: ...1 15 Spring for plunger 1 16 TR50001 5 TR100001 5 Universal joint assembly 1 17 TR50001 12a TR50001 12a Pin for plunger bar 1 18 Plunger bar 1 19 QLQD2B 3 QLQD2B 3 Roundwire snap ring 1 4x26mm 1 20 TR...

Page 15: ...sted with a Part are available for purchase For assistance with the operation or the availability of replacement parts contact our Parts and Warranty Department at 1 888 44 TORIN 1 888 448 6746 Please...

Page 16: ...n Distributor does not have authorization to amend these statements You acknowledge and agree that any modification of the product for any purpose other than manufacturer completed repairs is at your...

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