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Topwell STICK-140i, Operation Instructions Manual

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Topwell STICK-140i Operation Instructions Manual Download Page 35

BROAD INDUSTRIAL GROUP

1503 Xipu Road, Hangzhou 310053, China.
Tel: (+86)571-88231791
Fax: (+86)571-88313862
Email: [email protected]
http://www.cn-topwell.com

Summary of Contents for STICK-140i

Page 1: ...Inverter DC MMA Arc Used for the STICK 140i 160i 180i 200i with input power of 220V 230V 240V 50 60Hz...

Page 2: ...operation of this equipment is restricted solely to the function of the equipment No other form of liability regardless of type shall be accepted This exclusion of liability shall be deemed accepted...

Page 3: ...3 3 2 Working Principle 3 3 3 Volt Ampere Characteristic 4 Operation control and connectors 4 1 Front view 4 2 Rear view 4 3 Machine control Operating elements 4 4 Welding current adjustment 4 5 Weld...

Page 4: ...st inspection and testing during operation 6 3 Maintenance work 6 4 Disposing of equipment 6 4 1 Manufacturer s declaration to the end user 6 5 Meeting the requirements of RoHS 7 Rectifying faults 7 1...

Page 5: ...rgin CAUTION Working or operating procedures which must be closely observed to prevent possible minor personal injury The safety information includes the CAUTION keyword in its heading with a general...

Page 6: ...Switch Switch off machine Switch on machine ENTER enter the menu NAVIGATION Navigating in the menu EXIT Exit the menu 4s Time display example wait 4s press Interruption in the menu display other sett...

Page 7: ...ices or equipment sensitive to radiation accordingly The correct functioning of pacemakers may be affected obtain advice from a doctor if necessary Do not carry out any unauthorised repairs or modi ca...

Page 8: ...contact with ammable material Connect welding leads correctly Risk of accidents if these safety instructions are not observed Non observance of these safety instructions is potentially fatal Carefull...

Page 9: ...welding currents can destroy protective earth conductors damage equipment and electronic devices and cause overheating of components leading to re Make sure all welding leads are securely connected a...

Page 10: ...ible for any interference caused by welding In order to evaluate any possible problems with electromagnetic compatibility in the surrounding area the user must consider the following see also EN 60974...

Page 11: ...e machine may not be lifted by crane or suspended Risk of tipping There is a risk of the machine tipping over and injuring persons or being damaged itself during movement and set up Tilt resistance is...

Page 12: ...corrosive gases or substances may damage the equipment Avoid high volumes of smoke vapour oil vapour and grinding dust Avoid ambient air containing salt sea air Non permissible ambient conditions Ins...

Page 13: ...structions on correct usage Hazards due to improper usage Hazards may arise for persons animals and material objects if the equipment is not used correctly No liability is accepted for any damages ari...

Page 14: ...iginal copy of the declaration of conformity is enclosed with the unit 3 2 4 Service documents spare parts and circuit diagrams In compliance with IEC DIN EN 60974 VDE 0544 the machines can be used in...

Page 15: ...ect and prolong the using life and greatly improved the reliability and practicability of the welders While MMA operation if the electrode touches workpiece over two seconds the welding current will d...

Page 16: ...ristic seeing the following graph In MMA welding the relation between the rated loading voltage U2 and welding current I2 is as follows When I 600A U 20 0 04 I V When I 600A U 44 V 2 2 2 2 2 64 44 20...

Page 17: ...text description If necessary the optional connection may need to be retro tted see Accessories chapter 1 2 3 Item Symbol Description 0 1 2 3 Machine control See Machine control operating elements ch...

Page 18: ...mbol Description 0 1 Main switch machine on off 2 Mains connection cable Operation control and connectors Rear view 4 2 Rear view 18 1 Power pilot lamp This pilot lamp when lit indicates that the mach...

Page 19: ...ator light 3 Welding current regulation Set welding current 5 160A STICK 160i 4 4 Welding current adjustment Take example for STICK 160i Welding current range is 5 160A MINI ARC serires welder has the...

Page 20: ...rode touch the workpiece upright up touch 2 4mm Lift up for about 2 4mm Lifting arc take the electrode to scrape the workpiece for striking arc But it may cause the arc scratch so must to lift arc in...

Page 21: ...00 130 The relation between the welding current I factor K electrode diameter d I K d Carbon electrode Electrode diameter mm Factor K 1 6 2 2 5 3 2 20 25 25 30 30 40 Electrode should be drying accordi...

Page 22: ...sary Risk from electrical current If welding is carried out alternately using different methods and if a welding torch and an electrode holder remain connected to the machine the open circuit welding...

Page 23: ...rict the power ow and may lead to stray welding currents Stray welding currents may cause res and injuries Clean the connections Fix the workpiece lead securely Do not use structural parts of the work...

Page 24: ...be operated in the open air and must only be set up and operated on a suitable stable and level base The operator must ensure that the ground is non slip and level and provide suf cient lighting for t...

Page 25: ...s earthed as stated in the operating instructions The resulting network has to be suitable for operating devices according to protection class 1 5 5 1 Mains con guration The machine may only be connec...

Page 26: ...ding current The relation between the duty cycle X and the output welding current I is shown as the right gure If the welder is over heat the IGBT over heat protection unit inside it will output an in...

Page 27: ...sulated surface 5 7 1 Connecting the electrode holder and workpiece lead Item Symbol Description 1 Electrode holder 2 Connection socket welding current Workpiece lead or electrode holder connection 3...

Page 28: ...hange these parameters see the Advanced settings chapter During the welding process arcforce prevents the electrode sticking in the weld pool with increases in current This makes it easier to weld lar...

Page 29: ...so be observed 6 1 General When used in the speci ed environmental conditions and under normal operating conditions this machine is largely maintenance free and requires a minimum of care There are so...

Page 30: ...hold waste Observe the local regulations regarding disposal 6 4 1 Manufacturer s declaration to the end user According to European provisions guideline 2002 96 EG of the European Parliament and the Co...

Page 31: ...ase failure check mains connection fuses Various parameters cannot be set Entry level is blocked disable access lock see chapter entitled Lock welding parameters against unauthorised access Connection...

Page 32: ...g gas shielding Check shielding gas setting and replace shielding gas cylinder if necessary Shield welding site with protective screens draughts affect the welding result Use gas lens for aluminium ap...

Page 33: ...ght Item No STICK 140i 33 1PH 230V 15 6 60KVA 160A 26 4V 140A 25 6V 20A 20 8V 160A 26 4V 70V 80V 0 8 80 Preset Preset Preset 345x145x230mmmm 4 6KG STICK 160i 8 1 MINI ARC 140i 160i 1PH 230V 15 7 65KVA...

Page 34: ...ectrode holders or intermediate hose packages are available from your authorised dealer NOTE 9 Accessories 9 1 Standard accessories Designation Gas connector M16 Cable length 3M MIG torch MB15AK Stand...

Page 35: ...BROAD INDUSTRIAL GROUP 1503 Xipu Road Hangzhou 310053 China Tel 86 571 88231791 Fax 86 571 88313862 Email robin broad hk http www cn topwell com...

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