Topcon TP-L5 SERIES Instruction Manual Download Page 1

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INSTRUCTION MANUAL
PIPE LASER

32956 90092

TP-L5

SERIES

TP-L5GV
TP-L5G
TP-L5BG
TP-L5AV
TP-L5A
TP-L5B

For more information contact Synergy Positioning Systems or

visit the Synergy Positioning Systems website at www.synergypositioning.co.nz

All branches: Phone 0800 867 266 Email: [email protected]

Summary of Contents for TP-L5 SERIES

Page 1: ...S TP L5GV TP L5G TP L5BG TP L5AV TP L5A TP L5B For more information contact Synergy Positioning Systems or visit the Synergy Positioning Systems website at www synergypositioning co nz All branches Ph...

Page 2: ......

Page 3: ...ument are subject to change without prior notice and without obligation by Topcon Corporation and may differ from those appearing in this manual Some of the diagrams shown in this manual may be simpli...

Page 4: ...tions by the model are as follows All company and product names featured in this manual are trademarks or registered trademarks of each respective organization Model Laser Upper Lower Laser Centerline...

Page 5: ...teries provided with new batteries alkaline as soon as possible 1 Pipe Laser TP L5 1pc 2 Remote controller RC 200 1pc 3 Battery BT 53Q rechargeable battery 1pc 4 AC DC Converter AD 13 1pc 5 Battery ad...

Page 6: ...BATTERY 25 5 1 Battery BT 53Q Rechargeable battery 25 Removing the battery 25 Battery charging 26 5 2 Battery Holder DB 53 Dry battery holder Optional accessory 29 Removing the battery 29 Replacing t...

Page 7: ...RC 200 45 Replacing battery for Remote Control RC 200 49 7 4 Target 50 8 CHANGING OPERATING PARAMETERS 51 8 1 Operating Parameters 51 8 2 How To Change Operating Parameters 53 8 3 How to Input Change...

Page 8: ...vi 10 ERROR DISPLAYS 71 11 TROUBLESHOOTING 72 12 OPTIONAL ACCESSORIES 77 13 SPECIFICATIONS 78 14 REGULATIONS 81 CONTENTS...

Page 9: ...main text Definition of Indication WARNING Ignoring this indication and making an operation error could possibly result in death or serious injury to the operator CAUTION Ignoring this indication and...

Page 10: ...diation exposure could result Do not use under thunderous weather conditions This unit is conductive and if struck by lightning death or injury could result Handle with care when using near high volta...

Page 11: ...se or belt The case or instrument could be dropped and cause injury Do not wield or throw the plumb bob A person could be injured if struck Warning Do not short circuit Heat or ignition could result D...

Page 12: ...cified battery charger to recharge batteries Other chargers may be of different voltage rating or polarity causing sparking which could lead to fire or burns Do not use the battery or charger for any...

Page 13: ...uch liquid leaking from batteries Harmful chemicals could cause burns or blisters Caution When mounting the instrument to the tripod tighten the centering screw securely Failure to tighten the screw p...

Page 14: ...ld be injured if struck by the tripod shoes Keep hands and feet away from the tripod shoes when fixing the tripod in the ground A hand or foot stab wound could result Tighten the leg fixing screws sec...

Page 15: ...e in retained capacity depending on the repeated charging discharging cycle is out of warranty Vibration and Impact Protection When transporting the instrument provide protection to minimize risk of s...

Page 16: ...y is not charged when the instrument is shipped Make sure to charge it fully before use If the battery is over discharged it may make re charging impossible or shorten the running time Store the batte...

Page 17: ...t with soft cloth after dusting Clean storage case using cloth moistened with neutral detergent or water Do not use ether benzene thinner or other solvents To clean the instrument or the carrying case...

Page 18: ...of the product warranty Physical reflection and refraction may occur under hot weather conditions or in a small pipe diameter due to its temperature or moisture conditions which could interfere with...

Page 19: ...icense as of May 2013 are shown below Please consult the Export Administration Regulations as they are subject to change North Korea Iran Syria Sudan Cuba URL for the EAR of the US http www bis doc go...

Page 20: ...atives assumes no responsibility for any damage and loss of profits due to a change of data loss of data an interruption of business etc caused by using the product or an unusable product The manufact...

Page 21: ...ral Regulation FDA CDRH 21CFR Part 1040 10 and 1040 11 Complies with FDA performance standards for laser products except for deviations pursuant to Laser Notice No 50 dated June 24 2007 Laser beam emi...

Page 22: ...wer on make sure that persons are not located in the path of the laser beam Secure the instrument in a fixed position before it is used If it is necessary to hold the instrument by hand make sure that...

Page 23: ...The reflected laser beam could cause serious injury Only those who have received training as per the following items shall use this product Read this manual for usage procedures for this product Hazar...

Page 24: ...s of the Instrument Display Operating keys Handle Remote control receiving window Battery knob Handle fixing screw Power supply connector with cap Battery Upper laser emitting window TP L5GV AV only L...

Page 25: ...Grade axis mark Laser grade starting point Remote control receiving window Centerline LED TP L5G BG A B only Starting point of the laser line Laser centerline mark TP L5G BG A B only Upper laser bloc...

Page 26: ...Power key Setting key Laser right left key Line control Digit shifting Auto centering Laser right left key Line control Digits shifting Auto centering Laser up down key Value setting Auto alignment k...

Page 27: ...beam mode p 42 Lock key Forbids the entry of the laser up down key the laser right left key the setting key and the auto alignment key of the instrument and the remote control as well as prevents the...

Page 28: ...e time the laser beam returns to the center automatically Automatic Centering p 38 Laser up down key Press to move the laser beam up or down Positive and negative values are indicated in the display f...

Page 29: ...control are as follows Press the lock key on the instrument to release the lock function Operable keys Centerline LED LD key Beam mode key Power key Inoperable keys Auto alignment key Laser up down ke...

Page 30: ...n the instrument is locked Percent or Permil symbol Laser mode indication Auto leveling indication Flashing Flashes when the instrument is auto leveled After auto leveling is finished the display chan...

Page 31: ...to the right or left The laser beam will flash slowly Reposition the instrument to the direction indicated by arrow Always position the instrument so the bubble in the digital level vial is centered B...

Page 32: ...ow temperature or starting up the instrument after the battery warning indication EMPTY being displayed While WAIT is displayed the key operations are impossible Safety Lock If the instrument is moved...

Page 33: ...ory Charge the battery fully before using the instrument Removing the battery Before removing the battery turn off the power to the instrument 1 Turn the battery knob to OPEN lift and remove the BT 53...

Page 34: ...C DC converter power cord into the appropriate AC outlet LED of the BT 53Q rechargeable battery will light up red 4 After charging is complete Charging time Approx 9 hours unplug the BA 2 battery adap...

Page 35: ...12vDC Optional accessory p 30 Connect 12vDC external battery and turn the instrument ON the BT 53Q will charge automatically The charging indicator LED on top of the BT 53Q will indicate charging sta...

Page 36: ...using with instrument Do not recharge the battery when fully charged Doing so will lower battery performance For long term storage the battery should be charged at least once per 3 to 6 months and st...

Page 37: ...dry cell batteries matching and as shown in the figure Close the battery cover by turning the knob to LOCK 3 Insert the battery holder into the instrument Secure by turning the knob to LOCK Replace al...

Page 38: ...minal of the battery when using the Power source cable for 12 volt DC Electric current consumption Max 3A Always turn OFF the instrument before removing on board battery or external power cable 5 3 PC...

Page 39: ...y on p 24 The instrument is not operable during this adjusting process for about 30 seconds The instrument has a self leveling range of 10 To assure proper self leveling the instrument must be positio...

Page 40: ...t AB CDE Input range 15 000 to 40 000 150 00 to 400 00 Setting grade is not possible when the instrument is locked 6 2 Grade setting procedure Procedure Key operation Display 1 Press SET key The previ...

Page 41: ...it A Disit A is highlighted 4 Press or key to change value to 1 5 Press key to shift to digit B Disit B is highlighted 6 Press or key to change value to 2 7 Repeat previous steps to change values of d...

Page 42: ...ll be set automatically if no value is entered within 15 seconds 8 Press SET key After entering the instrument starts repositioning the laser to the grade The auto leveling indication blinks during th...

Page 43: ...r up or down Be sure that the lock is disengaged before operating 0 setting Pressing the and key at the same time the display and the laser will return to 00 000 0 The grade display will increase or d...

Page 44: ...6 3 Setting Laser Line This display indicates that the laser line is positioned at the right end of the adjustment range The laser line will not travel to the right even if the laser right left key i...

Page 45: ...6 BASIC OPERATION 37 Maximum line adjust range...

Page 46: ...oth laser right and left keys at the same time The laser will return to the center of the line adjustment range automatically Automatic centering is not possible when the instrument is locked Press th...

Page 47: ...get and automatically align the beam to it Set the alignment target as follows and press the automatic alignment key on the instrument or the RC 200 remote control The instrument starts automatic alig...

Page 48: ...automatic alignment To prevent atmospheric motions from occurring limit the working range within the shade or use a blower commercially available for working When using the RC 200 remote control at c...

Page 49: ...ch step shows alignment progress Automatic alignment in progress Automatic alignment will finish soon Alignment is completed Confirm the laser beam on the target If necessary use the laser right left...

Page 50: ...Energy saving is available on green laser beam models By pressing the beam mode key the beam mode will change alternatively 6 4 Changing the laser beam mode Press the beam mode key ON mode TP L5AV A B...

Page 51: ...he feet provided with TP L5 will center the laser beam inside the following diameters of pipe 150mm 6 200mm 8 250mm 10 and 300mm 12 They can also be used to set laser on top of the pipe or on a flat s...

Page 52: ...the single pointed foot when the TP L5 is unstable due to setting up on rough surfaces It is possible to use two self centering feet for 200 mm 8 diameter with the single point foot when the surface i...

Page 53: ...power by temporarily putting the unit in standby mode using the ON OFF switch 7 3 Remote Controller RC 200 Signal aperture Automatic alignment mode key Automatic centering Laser right left key Laser...

Page 54: ...the laser is turned off by the laser ON OFF switch STANDBY is indicated on the display and the laser flashes once for five seconds standby mode To turn the laser beam ON again after the laser is turn...

Page 55: ...travel in the opposite direction of the laser right left key when using the remote control from a forward position Remote control receiving window Laser line will travel in the direction of the laser...

Page 56: ...7 STANDARD ACCESSORIES 48 RC 200 ON OFF LASER BEAM RC 200 ON OFF LASER BEAM RC 200 RC 200 Manhole Signal aperture Remote control receiving window Remote control receiving window Signal aperture...

Page 57: ...the direction of the mark When the lid lifts up take it out 2 Replace the 4 old AAA alkaline batteries with new ones 3 Click to close the lid by pressing on it Replace all 4 batteries with new ones a...

Page 58: ...appropriate for the pipe diameter 7 4 Target Target s Fixing screw Level vial Target L Target holder Laser receiving side Detection strips TP L5GV G AV A only When laser beam strikes the detection st...

Page 59: ...ON OFF of enlarged display of the level vial indicator R TILT DISPLAY level vial indicator DISP 1 default OFF When this parameter is set to ON the level vial indicator is enlarged when the instrument...

Page 60: ...UNIT Default setting Grade is displayed to the nearest thousandths of a percent 01 235 Grade is displayed as per mill 01 235 percent equals 012 35 per mill ON OFF of Security Mode S CODE Activates sec...

Page 61: ...dure Key operation Display 1 Press Power ON key while pressing and holding the Lock key The R TILT DISPLAY is the first parameter setting 2 Press SET key to select R TILT DISPLAY 3 The DISP1 parameter...

Page 62: ...pt new setting 5 Press key to select 6 Press SET key to accept new setting Display will change to operating mode The unit will now operate with the new parameter settings level vial indicator enlarged...

Page 63: ...de and Checking Adjusting mode Memorize the security code and file it in a safe place It is not possible to operate the TP L5 without entering the code 8 3 How to Input Change Security Code Procedure...

Page 64: ...Repeat steps 4 and 5 to set remaining three code numbers Example 7777 4 7 Select SET by pressing the keys CODE _ _ _ _ SET SECURITY 56789 ENTER 01234 or or CODE _ _ _ _ SET SECURITY 56789 ENTER 01234...

Page 65: ...en security mode is ON the security code must be input to operate 2 V LED is indicated when the TP L5G BG A B is used 8 Press SET key The display returns to menu 9 Press SET key SET SECURITY CODE PARA...

Page 66: ...equence While it is higlighting it is possible to change the number in case of error ON OFF of Security Mode Procedure Key operation Display 1 Press Power ON key while pressing and holding the Lock ke...

Page 67: ...he security code which was previously set see 3 on p 58 Enter Code 6 Select SET by pressing the keys 7 Press SET key The instrument returns to normal mode CODE _ _ _ _ SET SECURITY 56789 CHECK 01234 o...

Page 68: ...and closed parenthesis Maximum of 32 characters can be input 2 lines of 16 characters each 8 4 How to change Company Name Procedure Key operation Display 1 Press Power ON key while pressing and holdin...

Page 69: ...ETERS 61 3 Press SET key 3 4 Select a character string by pressing the or keys 5 Select a character in the character string by pressing the or keys Example LASER 1 COMPANY NAME ENTER NEW NAME or or _...

Page 70: ...ey 7 Repeat procedures 4 and 6 until complete 4 8 Select SET by pressing the or keys 9 Press SET key The display returns to menu _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ or _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ SET COMP...

Page 71: ...is indicated when the TP L5G BG A B is used 3 When security code has been entered but security mode is OFF input of current security code is necessary to change security code 4 Follow the steps below...

Page 72: ...SET key The underline cursor moves to left or right by pressing the SET key 3 Select a character string by pressing the or keys or _ _ _ _ _ _ _ _ _ _ _ _ _ _ LASOR 1 _ _ _ _ _ _ _ _ _ _ _ _ _ _ _ _...

Page 73: ...in the character string by pressing the or keys 5 Press SET key Repeat steps 1 and 5 to correct other characters or _ _ _ _ _ _ _ _ _ _ _ _ _ _ LASOR 1 _ _ _ _ _ _ _ _ ABCDEFGHIJ SET _ _ _ _ _ _ _ _...

Page 74: ...2 Locate control points directly beneath the laser beam 1m 3 3 ft in front of the TP L5 and 60m 197ft from the first control point see illustration above 3 Set up a transit or level midway between the...

Page 75: ...n the readings at each point x1 and x2 are the same the unit does not need adjustment If x1 and x2 are not the same the unit requires adjustment as follows Adjusting Calibration Procedure Key operatio...

Page 76: ...LING is displayed 4 Adjust the height of laser beam x1 and X2 measurements are equal use or key The display will be changed to LEVELING again if the instrument is moved In this case wait until the dis...

Page 77: ...When 00000 appears on the display press the SET key again Repeat checking procedure above to confirm accurate calibration If the adjustment range is exceeded E72 error will be displayed in step 5 Rep...

Page 78: ...upper laser is aligned to the center of the target 4 Rotate the instrument 180 without changing lower laser line position If the upper laser emitting position does not change more than 4mm the unit i...

Page 79: ...around the laser may cause this error Eliminate vibration E 04 The angle is not measured properly Contact your local dealer E 05 The laser s positioning is not adjusted properly Switch OFF the power t...

Page 80: ...ery 3 The laser is turned off because the laser ON OFF switch of the remote controller is pushed 1 Recharge or replace the batteries with new ones 2 Make sure connection is secure and attached to corr...

Page 81: ...until the level warning indicator disappears 4 Recharge or replace the batteries with new ones Laser beam emits but line setting is not possible 1 The instrument is in lock mode 2 The laser beam has...

Page 82: ...diately to help maintain temperature stability 2 Use a blower commercially available to move air through the pipe to blend the air and remove mist or fog Cover the pipe to prevent heat build up inside...

Page 83: ...as not adjusted correctly 3 The laser beam is refracted due to temperature differences within the pipe 1 Confirm the input value or and reset 2 Adjust the laser and or target so the bubble is centered...

Page 84: ...of range 2 The battery BT 53Q is completely discharged 1 Recharging should take place in the temperature range of 10 to 35 C 50 to 95 F 2 Continue the charging for 30 minutes If the lamp changes to r...

Page 85: ...ngle pointed foot model 2 Trivet stand model 3 Trivet handle model 2 Carrying case for trivet stand kit model 2 Tripod adapter model 3 Scope model 2 Target Large Over the top target Optional accessori...

Page 86: ...ass Class 3R Laser diameter 12mm Line control width Approx 17 Maximum line adjust range p 37 Grade readout 15 to 40 150 to 400 Minimum setting of grade 0 001 0 01 Grade setting method Absolute encoder...

Page 87: ...y Rolling direction Upper 1 5 Lower 3 5 Power source Ni MH battery BT 53Q Working duration at 20 C 68 F TP L5GV G BG BT 53Q about 40 hours DB 53 optional accessory about 55 hours Using alkaline mangan...

Page 88: ...range 30 to 60 C 22 to 140 F Water resistance IPX8 IEC 60529 2001 Size 122mmX330mm without handle 125mmX374mm with rear handle Weight about 3 8kg with BT 53Q Remote controller Model RC 200 Operating...

Page 89: ...CC Rules These limits are designed to provide reasonable protection against harmful interference when the equipment is operated in a commercial environment This equipment generates uses and can radiat...

Page 90: ...ddress 75 1 Hasunuma cho Itabashi ku Tokyo 174 8580 JAPAN Country JAPAN U S A Representative Responsible party TOPCON POSITIONING SYSTEMS INC Address 7400 National Drive Livermore CA94551 U S A Teleph...

Page 91: ...14 REGULATIONS 83 Region Country Directives Regulations Labels Declarations California and NY U S A Recycling Batteries...

Page 92: ...Interference Causing Equipment Regulations Cet appareil num rique de la Class A respecte toutes les exigences du Reglement sur le mat riel brouilleur du Canada This class A digital apparatus complies...

Page 93: ...14 REGULATIONS 85 Region Country Directives Regulations Labels Declarations EU EMC Class A...

Page 94: ...14 REGULATIONS 86 Region Country Directives Regulations Labels Declarations EU WEEE Directive EU EU Battery Directive...

Page 95: ......

Page 96: ...2015 TOPCON CORPORATION ALL RIGHTS RESERVED http www topcon co jp GLOBAL GATEWAY http global topcon com Please see the attached address list or the following website for contact addresses...

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