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Manual Guide

TOPGUNWELDING.COM.AU

205 LCD

1PH MIG - STICK - TIG

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Summary of Contents for 205 LCD

Page 1: ...Manual Guide TOPGUNWELDING COM AU 205 LCD 1PH MIG STICK TIG...

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Page 4: ...ATION MACHINE SPECIFICATIONS WELDING TECHNIQUES WELDING SETTINGS QUICK REFERNCE CHART JOINT PREPERATION ACCESSORIES AND CONSUMABLES INSTALLATION AND OPERATION PAGE 1 PAGE 5 PAGE 5 6 PAGE 7 PAGE 17 PAG...

Page 5: ...semi automatic or automatic wire welding eg MIG the wire wire reel drive roll housing and all metal parts touching the welding wire are electrically live Incorrectly installed or improperly grounded e...

Page 6: ...FOLLOW ALL MANUFACTURERS RULES ON OPERATING SWITCHES AND MAKING ADJUSTMENTS 11 ALWAYS WEAR PROTECTIVE CLOTHING WHEN WELDING GRINDING This includes Long sleeved shirt leather sleeves a protec tive apro...

Page 7: ...able to the workpiece as close to the welding area as practical to prevent welding current from traveling long possibly unknown paths and causing electric shock and fire hazards 9 Do not use a welder...

Page 8: ...D AND UNDERSTAND THIS MANUAL BEFORE OPERATING THE WELDING PLANT PLEASE ONLY USE AUTHORIZED ACCESSORIES AND CHECK FOR CORRECT FITMENT BEFORE USE PLEASE DO NOT MODIFY MACHINE IN ANY MANNER AS THIS MAY V...

Page 9: ...hrough the work table For light gauge material always clamp the work lead directly to the job otherwise a poor circuit may result The Welder Place yourself in a comfortable position before beginning t...

Page 10: ...chine operated The process can be used to weld thin and fairly thick steels and some non ferrous metals in all positions The securing of an arc length necessary to produce a neat weld soon becomes alm...

Page 11: ...hten Installation AND OPERATION CAUTION Make sure the above connection for direct polarity welding for inverse reverse polarity invert the connection earth lead CONNECTOR to the quick connection posit...

Page 12: ...ller Retainer 17 Wire Spool Retainer 18 Spool Brake Adjustment 19 Welding Gas Inlet 20 Torch Trigger Switch 21 Torch Euro Connector 22 Workpiece Earth Clamp 23 Earth Lead Quick Connector 24 Conical Ga...

Page 13: ...asless MIG welding the drive roller groove has a serrated profit For solid hard MIG wire the roller groove has a v shaped profile 3 The drive roller 16 is removed by threading the drive roller retaine...

Page 14: ...ntact with clean bare metal with no corrosion paint or scale at the contact point Setup for Gas Shielded MIG welding operation Note Gas shielded MIG welding requires a shielding gas supply gas regulat...

Page 15: ...ch come from the wire feeder to the copper nozzle of gas bottle The gas supply system includes the gas bottle the air regulator and the gas hose the heater cable should be inserted into the socket of...

Page 16: ...function digital display will show two numbers On the left is the preset welding voltage on the right is the preset wire feeding speed These values are adjusted by rotating the Right knob 3 Because o...

Page 17: ...5V from the standard synergic setting This will not change the wire speed It is recommended for ease of use that the wire feed target speed is adjusted first and then the voltage setting fine tuned if...

Page 18: ...ding and pulled again to stop This is useful for long weld joints 2T mode the trigger must be depressed and held during welding 8 Wire check function press the Right Button 4 again to enter to the wir...

Page 19: ...ains Power Switch 10 5 Press the Left button 2 to mode secretion and select the mode by Left knob 1 and press the Left knob 1 to confirm the MMA selection 6 When welding the display will change to sho...

Page 20: ...t terminal 7 4 Connect the gas supply to the TIG torch 5 Turn the machine on at the Mains Power Switch 10 6 Press the Left button 2 to mode secetion and select the mode by Left knob 1 and press the Le...

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Page 22: ...be clean and free of rust scale dirt grease etc Slag should be removed from oxy cut surfaces Typical joint designs are shown in Below The electrodes dealt with in this publication can be used in most...

Page 23: ...GP0525 CETG6013GP0532 316L 16 Stainless Steel 2 5mm 0 5kg pack 3 2mm 0 5kg pack CETG316L160525 CETG316L160532 312 16 Dissimilar Metals 2 5mm 0 5kg pack 3 2mm 0 5kg pack CETG312160525 CETG312160532 701...

Page 24: ...es Auto Darkening Welding Helmet Shadow TGHTSHAD Cold Carbon TGHTCCARB Bionix TGHTBION Envious TGHTENVI Robot TGHTROBO Rich Smoke TGHTRICH Welding Jackets Hi Vis Welding Jacket TGACWJHVL TGACWJHVXL TG...

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