Top Flite A6M2 ZERO Building Instructions Download Page 7

Again the decision to use landing gear retracts must be made before
construction begins Construction provisions have been built into
the model for retracts There is room in the center of the wing,
foreward of the main spars, for a servo (mechanical retracts) or a
servo and valve (pneumatic retracts) The air supply tank (pneum
system) is located in the fuselage Be sure the tank(s) and air lines
DO NOT INTERFERE with the pushrod operation The model
can be balanced with the wheels up or down as the fore and aft CG
remains the same

This plane is designed to have operating flaps if desired The flaps
will have to be hinged and control horn added, instead of fastened

solid as shown on plans Provisions have been made in the wing
for the additional servo The decision to have operating flaps must

be made before the wing construction is started

Drill 1 /4" dia x 1 3/4" deep hole in leading edge in center of

wing Install 1/4" DIA x 2" LONG DOWEL  with epoxy
Dowel should stick out at least 1/4" Sand slight radius on
end of dowel

Epoxy face of F—21 (PLY) and slip over dowel with epoxy

away from wing Do not get epoxy on dowel Put the wing
with F—21 (PLY) in place on the fuselage and align carefully

Temporarily fasten it down This will correctly locate the

F-2KPLY) on the fuselage

When the epoxy has set and while the wing is still fastened
down, drill two 1/8" DIA holes thru wing and thru fuselage

blocks See plans for location dimensions

Glue F-10C to wing only(not to fuselage) Glue F—9C on
wing See plan for location Make two cross pieces from scrap

1/8" stock Sheet over this area with 1/8" soft sheeting

Remove wing Tap fuselage holes with #8-32 self tapping

screw furnished Drill wing holes out to 11/64" DIA for
screw clearance Cut notches in planking for screw head
clearance

Drill holes in firewall at proper locations for throttle and
mixture controls and fuel line Install engine— 60 to 90 re-

commended Attach fuel line Install throttle and fuel mixture
control cables Check for free movement

Install the radio equipment (receiver, battery, servos, etc ) as
per the manufacturers instructions

Make cut outs in FRONT COWL for exhaust, glow plug, etc

Cement to rear cowl and sand lightly with 400 grit paper

prior to painting

Attach W-26(PLY) L.G DOORS to main landing gear wire

as shown on plans , Install main wheels and tail wheel

Cover the model (except cowl) with colored MonoKote,  or
or cover the model with CHROME MONOKOTE, paint as per
color desired and then scribe panel outlines

Paint cockpit with flat black Install pilot (not furnished) Trim
and install vacuum formed gun ports and canopy See plans for
adhesives to use Apply markings furnished

Check radio carefully, including range check per manufacturers
instructions Check Center of Gravity Do not deviate from

position shown on plans If you are not a proficient R/C pilot,

get the help of one See warning on page 1 Save your plane-
avoid grief

Temporarily center the REAR COWL on fuselage so that the

mounting holes are at 45° to the vertical and horizontal center
lines of the fuselage Mark location of holes with soft pencil

Remove cowl and drill 1/8" DIA  holes thru at marks

Drill a 3/16" dia hole in the center of each F 23(PLY)
piece Press a #4—40 blind nut firmly in each one

Fasten the rear cowl in place with four #4-40 x 3/4"
R H M S Use the F 21 (PLY) with blind nut inside the

fuselaqe

With wing bolted in place, form and fit wing fillets W-23,

W-24 and W-27 All fillets on each side of the wing must

be done at the same time for proper fitting W 23's are
fixed to the wing while W 24 and W 27 are fixed to the
fuselage Smooth joints with Dap

6

Summary of Contents for A6M2 ZERO

Page 1: ...BUILDING THE A6M2 ZERO Product Support Do Not Remove From Department TOP FLITE MODELS INC...

Page 2: ...ed it could spoil the covering job IMPORTANTNOTE TO BUILDER Every model built from a kit is different reflecting the level of skill as well as the favored building techniques of the modeler ultimately...

Page 3: ...illustration above and the plans Make stabilizer and elevators using same procedures as is described above _______ Glue F 2A 2 s to F 2A 1 and F 3A 2 to F 3A 1 Epoxy F 1A PLY F 2A ASSEMBLY and F 3A AS...

Page 4: ...F 16B Bend TAIL WHEEL WIRE as shown on plans Over the straight end assemble a collar the nylon tailwheel bracket F 20 PLY after drilling hole and another collar Make two supports for F 20 PLY from sc...

Page 5: ...htly and apply glue to joints Lay on flat surface with weights until dry Cut a triangular piece as shown shaded above off of each piece and SAVE Make two more sets using the triangle three 3 32 x 2 7...

Page 6: ...to wing If flaps are to be oper ating hinge them permanently otherwise cement them in place Connectcontrols to ailerons and flaps Glue W 21 to center of 3 4 face of 3 8 x 3 4 STRIP Mark location of e...

Page 7: ...DIA for screw clearance Cut notches in planking for screw head clearance Drill holes in firewall at proper locations for throttle and mixture controls and fuel line Install engine 60 to 90 re commende...

Page 8: ...For a 16 page catalog plus a free MONOKOTE sample and prop chart send request plus 50 cents to Top Flite Top Flite Models Inc 1981 150308...

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