TOP CAT 41AGK Collet General Operators Instructions And Maintenance Manual Download Page 4

Maintenance

Disassemble

1. Disconnect air and remove all burrs, wheels and accessories. 

2. Secure tool in vise vertically with output of tool oriented toward upward direction. 

Clamp onto the flats toward the rear of the motor housing.  

3. Unscrew motor retainer (410-S-38-S) from motor housing (402-132{S}). Lift off 

exhaust deflector (410-G-17-S), exhaust screen (402-134) and o-ring (400-51) from 

motor housing. Remove motor from housing. Remove from vise. 

5. Remove snap ring (404-39) from rear endplate (404-19) with snap ring pliers. 

6. Lift out bearing cover (404-38) and o-ring (594016).

7. Slip retaining ring (592016) from groove of spindle (400-G-14-TS).

8. Install brass jaws on vise. Secure motor assembly into vise vertically with output 

toward downward direction. Clamp lightly the outside diameter of the cylinder (400-2G) 

and endplate (404-19). 

9. Use a 3/16” punch to tap spindle out of rear bearing (404-9). Be careful not to drop 

the motor assembly when it is free. Remove from vise. 

10. Use a small punch to press the rear bearing from the rear endplate. 

Summary of Contents for 41AGK Collet

Page 1: ...orking Air Consumption Wheel capacity Aluminum Steel 41G Front or Side L Lever or K Safety Lever 15000 to 22000 R P M 0 9 H P 675 W Steel or Aluminum 1 5 lb 0 7 Kg 2 0 lb 0 9 Kg 6 9 inch 175 mm 1 6 in...

Page 2: ...tooling Inspect the wheel guard for any signs of wear and that it is properly mounted to the tool Any guard showing signs of wear such as bends chips nicks or cracks should be replaced Always wear eye...

Page 3: ...a hazard to the eyes or will ignite the environment 7 Grinders shall not be used in potentially explosive atmospheres 8 Pneumatically driven tools are not generally insulated from coming in contact wi...

Page 4: ...housing Remove from vise 5 Remove snap ring 404 39 from rear endplate 404 19 with snap ring pliers 6 Lift out bearing cover 404 38 and o ring 594016 7 Slip retaining ring 592016 from groove of spindl...

Page 5: ...tor 400 5 over spindle 8 Place 5 blades 400 6 into slots 9 Slip cylinder 400 2G over rotor be sure the alignment pin is oriented away from the front for the motor assembly 10 Install rear endplate 404...

Page 6: ...W THRU CASE SPECIFY SPEED 402 134 MUFFLER 404 9 REAR BEARING 404 9A SEALED REAR BEARING 404 19 REAR ENDPLATE 404 19R REVERSE ROTATION REAR ENDPLATE 404 38 BEARING COVER 404 39 SNAP RING 410 G 17F S ST...

Page 7: ...ICKSON 3 PIECE 3 16 INSERT AA 209 1 4 3 8 24 ERICKSON 3 PIECE 1 4 INSERT AA 209 5 16 3 8 24 ERICKSON 3 PIECE 5 16 INSERT AA 209 3 8 3 8 24 ERICKSON 3 PIECE 3 8 INSERT AA 209 6MM 3 8 24 ERICKSON 3 PIEC...

Page 8: ...uring operation 6 Maintain a stress free posture for the entire body Prolonged exposure to vibrations created by vibrating sources may cause health hazards There are gloves handle wraps and other form...

Page 9: ...important that the tool receive internal lubrication on a regular basis Having the connection closer to the tool will promote regular lubrication as the connection is easily accessible Hose whips are...

Page 10: ...eel mounted stone is labeled with a maximum operating speed It is extremely important to compare this rating with the maximum operating speed of the tool Never mount a wheel on a tool where the maximu...

Page 11: ...act surfaces and be without cracks or burrs Testing and Mounted Wheel Start any new grinder with a new wheel under a bench and away from any bystanders Run at full speed for one minute Ensure Proper P...

Page 12: ...nd easy way to ensure proper lubrication is to inject the oil directly into the tool air inlet This should be performed prior to storage of the tool To perform this task one must have a small containe...

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