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Toolex 532215, Instruction Manual, Page: 11 / 16

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Toolex 532215 Instruction Manual Download Page 11

Page 11

 

 

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10 ‐



symptom


       PossibleCause(s)  



CorrectiveAction




ExcessiveBlade
Breakagc

1.Materiallooseinvise
2.IncorTectspeedor
3.Bladeteethspacingtoo
large
4.Materialtoocoarse
5.Incorrectbladetension
6.Teethincontactwith
materialbeforesaw
started
7.Bladerubsonwheel
Hange
8.Misalignedguide
bearings
9.Crackingatweld


1.Clampworksecurely
2.AdjustspMorfeed
3.Replacewithasmallteeth
spacingblade
4.Useabladeofslowspeed
andsmallteethspacing
5.Adjusttbwherebladejust
doesnotsliponwheel
6.Placebladeincontactwith
workaftermotorisstarted
7.Adjustwhlalignment
8.Adjustguidebearings
9.Weldagain,notetheweld
skill


PrematureBlade
Dulling

I.Teethtoocoarse
2.Toomuchsp
3.Inadequatefeedpress
ure
4Hardspotsorscale
onmaterial
5.Workhardeningof
material
6.Bladetwist
7.Insufficientblade

1.Usefinerteeth
2.Decreasespeed
3.Decreasespringtensionon
sideofsaw
4.Reducespeed,increase
feedpressure
5.Increaseleedpressureby
reducingspringtension
6.R中lacewithanewblade,
andadjustbladetension
7.Tightenbladetension
adjustableknob



UnusualWearor
Sidepackof
Blade

1.BladeguidESWORN
2.Bladeguidebearings
notadjustedproperly
3.Bladeguidebearing
bracketisloose

1.Relace
2.Adjustasperoperators
manual
3.Tighten






Summary of Contents for 532215

Page 1: ...AL PLEASE READ THESE INSTRUCTIONS CAREFULLY TO ENSURE THE SAFE AND EFFECTIVE USE OF THIS TOOL 532215 BANDSAW HORIZONTAL VERTICAL 150 X 115MM CONSUMER SERVICE CENTRE PO BOX 1012 HAMILTON NSW 2303 AUSTRALIA Made in P R C ...

Page 2: ...eel covers in place and in working order 14 Support long heavy work from the noor 15 Always remember to switch ofl thc machine when the work is completed 16 Disconnlcct power cord before adjusting servicing and changing blade 17 Check damaged parts Damaged parts must bc r 中组 ced or repaired 18 Moving parts should keep in alignment All adjustmems are to be made with power disconnected 19 Use a shar...

Page 3: ...d for adjustment should rarely occur when the saw is used properly If the guides do gct out of adjustment it is extremely important to readjust immediately If proper adjustment is not maintained the blade will not cut straight and if the situation is not corrected it will cause blade damage Because guide adjustment is a critical factor in the performance of your saw it is always best to try a new ...

Page 4: ...e of the blade Thc blade guide assemblies should be adjusted to just clear the piece to be cut This is done as follows 1 Place thc workpiece in the vise of bandsaw and clamp tightly 2 Adjust catch blade guide assembly to the desired position by loosening the hand knobs and positioning the guides as required 3 Tighten the hand knobs ADJUSTING BLADE TENSION 1 Make sure the motor is shut ofF 2 Press ...

Page 5: ...lades in IO and 14 tooth sizes are available 2 The choice of blade pitch is governed by the thickness of the work to be cut the thinner the workpiece the more teeth advised A minimum of 3 teeth should bc in the workpiece at all times for proper cutting 3 If thc teeth of thc blade are so far apart that they straddle the work severe damage Material Speed m min Belt Groove Used 50Hz 60Hz Motor puml S...

Page 6: ...t the top side of the blade to continue the application on the upward pull on the blade 5 Remove ńght hand from blade and adjust the position of the top pulley to permit left hand to slip the blade around the pulley using the thumb index and little finger as guides 6 Adjust the blade tension knob clockwise until it is just right enough so no blade slippage occure Do not tighten excessively 7 Place...

Page 7: ...n the vise to accept thc piece to be cut by rotating the wheel at the cnd of the base counter clockwise 3 Place the workpiece on the saw bed If the piece is long support the end 4 Clamp the workpiece secwely in the vise by rotating the hand wheel clockwise CUTTING Close switch letting the head down slowly onto the work Do not drop or force Iet the weight of the saw head provide the cutting force T...

Page 8: ... wheel bearing none 4 Vise lead screw as needed 5 Thc drive gears run in the oil bath and will bot require a lubricant chanege more often then once a year When needing a change mt put down the htad to a Horizontal Position then loosen 4 screw 75 of the gear box open the cover 93 Placing a pan under the tight lower comer of the gear box slowly raise the head until thc oil nows out Lower head Then w...

Page 9: ...the phte on the guide and vertica cutting plate stand then lock the A B C three screws 4 Please operate the vertica cutting 5 Use the miler gauge in the work table grooves to obtain any angle np to 4S degree either left or right CAUTION The usc of any other accessorises maybe hazardous CAUTION Always use push sticks particularty when cutting small pieces ...

Page 10: ...Page 10 9 ...

Page 11: ...t with work after motor is started 7 Adjust whl alignment 8 Adjust guide bearings 9 Weld again note the weld skill Premature Blade Dulling I Teeth too coarse 2 Too much sp 3 Inadequate feed press ure 4 Hard spots or scale on material 5 Work hardening of material 6 Blade twist 7 Insufficient blade 1 Use finer teeth 2 Decrease speed 3 Decrease spring tension on side of saw 4 Reduce speed increase fe...

Page 12: ...ear Bad Cuts Cr x ked 1 Feed pressure too great 2 Guide bearings not adjusted properly 3 Inadequate blade tension 4 Dull blade 5 Speed incorrect 6 Blade guides spaced out too much 7 Blade guide assembly loose 8 Blade truck too far away from wheel flanges 1 Reduce pressune by incrcasinB spring tension on side of saw 2 A4just guide bearing thc clearance can not greater that 001 3 Increase blade tens...

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Page 16: ...Page 16 532215 BANDSAW HORIZONTAL VERTICAL 150 X 115MM ...

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