Tomoe 304YA Instruction Manual Download Page 24

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6. 3 Piping Gasket Dimensions

6. 3. 1 Joint sheet gaskets

<Table-11> Joint Sheet Gasket Dimensions

Unit: mm

Nominal Size

JIS FLANGE

ANSI FLANGE
ANSI 125,150Lb

mm

inch

D1

D2

D1

D2

JIS 5K

JIS 10K

40

1 1/2

49

83

89

48.5

85.9

50

2

61

93

104

60.5

104.6

65

2 1/2

77

118

124

73.2

124.0

80

3

90

129

134

88.9

136.7

100

4

115

149

159

114.3

174.8

125

5

141

184

190

141.2

196.8

150

6

167

214

220

168.1

222.2

200

8

218

260

270

218.9

279.4

250

10

270

325

333

273.0

339.9

300

12

321

370

378

323.8

409.4

Note) øD1 dimension of 65 mm is the old JIS dimension.

[Fig.-37]

6. 3. 2 Spiral gaskets

<Table-12> Spiral Gasket Dimensions

Unit: mm

  

Nominal Size

JIS 10K

ANSI 150Lb

mm

inch

D1

D2

D3

D4

D1

D2

D3

D4

40

1 1/2

48

54

73

89

48

54

73

85

50

2

61

69

88

104

61

69

88

104

65

2 1/2

73

81

100

124

73

81

100

123

80

3

89

97

120

134

89

97

120

136

100

4

115

124

146

159

115

124

146

174

125

5

140

151

177

190

140

151

177

196

150

6

166

178

207

220

166

178

207

222

200

8

217

227

257

270

217

229

257

279

250

10

268

282

318

332

268

285

318

333

300

12

319

331

362

377

319

335

362

409

Note) If minor gas leakage (100 ppm or less) is a problem, please contact our sales department.

[Fig.-38]

6. 3. 3 Punching gasket and PTFE envelope gasket

<Table-13> Available punching gasket and PTFE envelope gasket

Nominal Size

Inner diameter

permissible 

max. dimension

Joint Sheet and

PTFE punching Gasket (t

2 mm)

PTFE envelope Gasket

 

(NIPPON VALQUA INDUSTRIES, LTD.,

Flow-less Gasket (7030,7031,7035 series))

mm

inch

D

JIS 5K

JIS10K

ANSI 150Lb

JIS 5K

JIS10K

ANSI 150Lb

40

1 1/2

55

50

2

69

65

2 1/2

77

×

1

×

1

×

1

×

1

80

3

97

100

4

124

125

5

151

150

6

178

200

8

227

250

10

282

300

12

331

Remarks *1 :  These gasket cannot use for 65mm of JIS piping. If use for 65mm, you must choose under 77mm for the inner diameter.
 

PTFE envelope gasket, NIPPON VALQUA product only available.(In other manufacturers, product size is unavailable.)

Summary of Contents for 304YA

Page 1: ...Installation Procedure 15 5 MAINTENANCE 17 5 1 Seatring Disassembly Assembly Procedures 17 5 2 Removal of Valve Body and Actuator 18 5 3 Disassembly Assembly Procedures of Gland area 19 5 4 Assembly...

Page 2: ...transportation storage piping installation operation and main tenance work This document does not describe all the assumed conditions concerning transportation storage piping installa tion operation a...

Page 3: ...eries 46 ISO 5752 wafer butterfly valve short Applicable flange connection JIS 5K JIS 10K ASME ANSI CLASS 150 Top flange In compliance with ISO 5211 Standard materials Body SCS13A FCD450 Disc SCS13A S...

Page 4: ...3 Pressure Temperature Rating Fig 1 Case of FCD450 body 4 F or over less than 392 F Case of SCS13A body 20 F or over less than 392 F 0 50 100 29 20 150 200 250 Temperature 0 2 0 4 0 6 0 8 1 0 Pressure...

Page 5: ...7 Seatring retainer 1 20 Ball 2 1 8 Shaft bearing 3 3 2 10 Bottom cover 1 21 Hexagon socket set screw 2 1 11 Bottom gasket 1 3 2 12 Taper pin 2 22 Hexagon bolt 4 13 Packing retainer 1 22 Spring washe...

Page 6: ...following items 1 The product and the actuator are secured firmly 2 There is no failure or damage to the appearance or loss of parts 3 Tools have not been left on the product or pipes 4 Nothing hinde...

Page 7: ...pped in the full close position except for the single acting type air to close pneu matic cylinder Be careful not to damage the edge of the disc Seatring and flanges 3 2 4 Unpacking 1 Unpack this prod...

Page 8: ...o thermal expansion of parts or difference of thermal shrinkage etc 1 The ambient temperature of the installation location should be within the ambient temperature range of the specification section 1...

Page 9: ...al insulation so that the indication of opening can be seen For a gear actuator there is an option to extend the indication of opening Please contact our sales CAUTION 3 3 7 Condensation Condensation...

Page 10: ...inside 2 This product and pipes should not be subjected to extreme force being hit or impacted If the product is deformed or damaged due to rough handling leakage or faulty operation may occur 3 A pr...

Page 11: ...1 CAUTION 8 Never weld when this product is in the piping Installation of the product immediately after welding the pipe flange will lead to heat damage to the Seatring resulting in adverse consequen...

Page 12: ...n adverse effect on the performance and service life of the product 13 When this product is connected to the secondary side of a control valve pump outlet or re ducer secure a straight pipe distance o...

Page 13: ...of the piping is un der pressure Otherwise fluid jets to the outside which is dangerous 2 Do not remove the actuator from this product when the inside of the piping is under pressure Unexpected abrupt...

Page 14: ...ng fresh water The replacement timing may become faster de pending on the working environment Please replace the spare parts refer to the Expanded View in section 2 1 based on the number and term 3 6...

Page 15: ...positon and flush fluid to remove foreign material If normal operation is still not restored through the above procedure damage of the seat ring is possible Remove the Seatring from the piping and ch...

Page 16: ...4 Insert jack bolts in the position shown in the figure to widen the distance between the flanges Push the flanges and make the distance between the flanges 6 to 10 mm longer than the valve face to f...

Page 17: ...e product to verify that the operations from to full open to from full close are smooth Fig 21 Piping bolt tightening procedures When there is no appropriate tightening procedure in business establish...

Page 18: ...ner Fig 22 5 Thoroughly clean the Seatring mounting faces of the body and the Seatring retainer and the disc using a suitable cleaning fluid such as alcohol or a neutral detergent Fig 23 5 1 2 Seatrin...

Page 19: ...etal section of the body using a vice so that the flanges are not damaged Set the valve opening to the full open position Fig 27 2 Make alignment marks on the connecting part be tween this product and...

Page 20: ...erial 2 Clean the parts before assembly 3 When the packing retainer was removed install it in the gland packing hole of the body 4 Insert the gland packing into the gland packing hole on the body and...

Page 21: ...flanges are not damaged Set the valve opening to the full open position Fig 31 2 Set the actuator to the full open position 3 Insert the thermal insulating sheet and bon net onto the body as shown in...

Page 22: ...tions the body may be broken when the product is opened and closed Fig 32 Fig 33 Fig 34 5 5 3 Full close position adjustment procedure 2U gear 5 5 2 Full close position adjustment procedure 1T lever 1...

Page 23: ...23 2 125 5 117 31 5 32 9 150 6 143 45 8 43 4 200 8 193 67 6 63 6 250 10 240 88 2 80 9 300 12 291 107 2 104 4 Note The disc of the butterfly valve is inserted into a pipe at full open position When yo...

Page 24: ...124 146 159 115 124 146 174 125 5 140 151 177 190 140 151 177 196 150 6 166 178 207 220 166 178 207 222 200 8 217 227 257 270 217 229 257 279 250 10 268 282 318 332 268 285 318 333 300 12 319 331 362...

Page 25: ...M16 130 16 4 5 8 11UNC 140 16 65 2 1 2 4 M12 120 12 4 M16 145 16 4 5 8 11UNC 155 16 80 3 4 M16 130 16 8 M16 145 16 4 5 8 11UNC 155 20 100 4 8 M16 145 16 8 M16 145 16 8 5 8 11UNC 155 20 125 5 8 M16 14...

Page 26: ...of the body is possible Check visually for deformation of the shaft If any deformation is observed valve replacement is required The body is damaged If any cracks or breakage are observed on the body...

Page 27: ...ere is a possibility of this remove the valve and clean it The product specifications do not conform to the fluid specifi cations For automatic valves the actuator size is selected in accordance with...

Page 28: ...27 MEMO...

Page 29: ...ng or use methods etc which are not specified in the catalog specifications or other relevant documents that had been made and entered into be tween the customer and TOMOE VALVE 2 The failure was caus...

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