Tomcat CRZ Operating Instructions Manual Download Page 38

P&G CONTROLLER COMMON ERROR CODES

Diagnostic Code Cause

Correction

1501

Parking brake is released or the parking brake coil 
circuit is open

Check to assure the parking brake is not manually 
released.

1507

Parking Brake Over Current

Parking brake coil is internally shorted or there is a 
problem with the wiring to the brake. 

2C00-2C02

Battery voltage is low     

Charge the batteries with OEM supplied charger. 

2F01

Throttle is depressed during power on or a fault with 
the throttle system

Turn the machine off, assure that the throttle 
button(s) or throttle pedal are not depressed.  Turn 
the machine back on and  if the condition persists, 
seek technical support from  your local authorized 
RPS distributor.

3101

Brush / Vac Motor - Precharge Fault

This code can be caused by the scrub or vacuum 
motor(s) having moisture present or contaminated 
with debris.

3102

Traction Motor - Precharge Fault

This code can be caused by the traction motor 
having moisture present or being contaminated. 

7600

Brush Motor Circuit Open

The controller is not seeing continuity on the brush 
motor circuit.  This can be caused by the wiring to 
the scrub brush motor(s), corroded connections or a 
faulty motor.

7601-7603

Brush Motor Circuit Over Current

The brush motor output is exceeding its limit.  With 
the scrubber turned off, check for entrapped debris 
around the brush driver(s) and assure the brushes 
turn freely.

7700

Vacuum Motor Circuit Open 

The controller is not seeing continuity on the 
vacuum motor circuit.  This can be caused by the 
wiring to the scrub brush motor(s), corroded 
connections or a faulty motor.

7701-7703

Vacuum Motor Circuit Over Current

The vacuum motor output is exceeding its limit. This 
can be caused by a faulty vacuum motor(s) or 
damaged vacuum motor wiring. 

1E03

Charger / Seat Switch – Charger is plugged in or 
operator is not on the seat of ride on equipment. 

On board charger is plugged into the wall outlet.  Off 
board charger is plugged into charging port. The 
switch at the charger plug for an external charger is 
out of adjustment. (Operator is not present on seat 
GTR and EX machines Prior to Serial Number 100xxx)

7500

LCD Communication Error

The LCD lost communication to the controller.  Check 
the 6 wire harness between the LCD module and it's 
connections.

7801-7802

Traction Motor Over Current      

The traction motor output is exceeding its limit.  
Check to assure the parking brake is releasing when 
the throttle is engaged.  Assure all wheels that 
contact the floor turn freely.

7804

Boost Mode

The code 7804 indicate the controller is in Boost 
Mode and considered normal under hard 
acceleration or when climbing a hill.

7900

Emergency Stop Activated           

The emergency stop is activated. If the machine is 
not equipped with an emergency stop switch 
typically the LCD module has failed. 

Below are common diagnostic codes and some typical causes / remedies. If the information provided in the "Correction" section does 

not cure the code, seek technical support from your local authorized RPS Corporation distributor. 

Summary of Contents for CRZ

Page 1: ...d these Instructions before using the machine Read these Safety Messages before using the machine EN www tomcatequip com 1711 South Street Racine WI 53404 USA 800 450 9824 001 262 681 6470 V18 234 2018 RPS Corporation TC CRZ OP EN ...

Page 2: ...e excellent performance but the best results will be obtained at the most minimum costs if The machine is regularly maintained per the Authorized Local Distributor The machine is operated with reasonable care and caution The machine is maintained with manufacturer supplied parts LOCATE SERIAL NUMBER The serial number of your machine is located on the lower half of the steering column of the machin...

Page 3: ...Side Broom System Optional 17 RPM Mode Switch Optional 18 Battery Setup 19 Remove Squeegee 20 Adjust Squeegee 21 Transportation Forward 22 Transportation Reverse 23 Fill Solution Tank 24 Operation Scrubbing 25 Draining Recovery Tank 26 Draining Solution Tank 27 Flushing Recovery Tank 28 Clean Drain Saver 29 Clean Cylindrical Hopper 30 Clean Vac Box System 31 Remove Disk Brushes 32 Remove Cylindric...

Page 4: ...orized to do so by your RPS Authorized Local Distributor Unless you have read and understood this Operator s Manual On surfaces with greater than an 2 3 49 grade On Loading Docks WHEN OPERATING THIS MACHINE Remove loose objects from the floor that could be projected from the rotating Brushes Keep your hands and feet away from the rotating Brushes Do not operate this machine where flammable liquids...

Page 5: ...remove paint over or destroy warning decals If warning decals become damaged call 1 262 681 3583 for free replacements WARNING Dress safely Do not wear a neck tie scarf or any loose or dangling clothing while operating this machine Loose or dangling clothing or neck wear can tangle in rotating parts causing serious injury or death WARNING Always turn off this machine before leaving it unattended D...

Page 6: ...S USE ONLY THE OEM CHARGER PROVIDED WITH THE MA CHINE ALWAYS DISCONNECT THE BATTERY BEFORE SERVICING THE MACHINE REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK EXPLOSIVE HYDROGEN GAS FORMS WHEN BATTERIES ARE CHARGING AN OPEN FLAME OR SPARK CAN CAUSE THIS GAS TO EXPLODE ONLY CHARGE THE BATTERIES IN THIS MA CHINE IN A WELL VENTILATED AREA TO AVOID DAMAGE TO THIS MACHINE s 53 002 6 4 ...

Page 7: ...tion flow is ON 6 VACUUM ON Indicates the Vacuum is ON 7 KEY SWITCH HOUR METER Indicates total hours the machine has had keyswitch ON 8 TRANSPORT HOUR METER Indicates total hours the drive system has been in operation 9 SCRUB BRUSH HOUR METER Indicates total hours the brush motors have been in operation 10 VACUUM HOUR METER Indicates total hours the vacuum motor has been used 11 DIAGNOSTIC CODE Di...

Page 8: ... 8 TC CRZ OP EN 1 2 3 EMERGENCY STOP OPERATION CONTROLS 2 3 1 ...

Page 9: ...TC CRZ OP EN 9 OPERATION CONTROLS 4 5 6 7 8 9 4 6 5 9 8 7 ...

Page 10: ... 10 TC CRZ OP EN OPERATION CONTROLS 10 11 12 13 14 65 100 15 16 17 16 17 13 14 10 15 11 12 ...

Page 11: ... Indicates service required 19 VAC BOX UNLOADER Unloader valve for the Yellow Vac Box Water present in the Yellow Vac Box will drain when vacuum is off 20 SOLUTION FILTER Standard Solution Feed Filter for scrubdeck 21 SUDS DRAIN Drain detergent from Suds reservoir 22 ZERO3 FILTER Optional ZERO3 O3 Ozone System Solution Filter 23 BATTERY DRAIN Drain any fluid from Poly Battery Box ...

Page 12: ... 12 TC CRZ OP EN 25 SPRAY JET CONTROLS OPTIONAL 24 ...

Page 13: ...TC CRZ OP EN 13 SUDS CONTROLS OPTIONAL 250 1 0 5oz gal 4ml 1L Single Dose 125 1 1oz gal 8ml 1L Double Dose O OFF ...

Page 14: ... 14 TC CRZ OP EN ZERO3 CONTROLS OPTIONAL Turn regular solution OFF when using ZERO3 Aqueous Ozone 100 Yellow Green Lights ON O OFF 65 Green Light ON ...

Page 15: ...TC CRZ OP EN 15 MANAGER LOCK OUTS OPTIONAL CONTROLLING MANAGER LOCK OUTS When the key is in the LOCKED position keys can be removed and Solution OR Down pressure cannot be adjusted UNLOCKED LOCKED ...

Page 16: ... 16 TC CRZ OP EN HEADLIGHTS WORK LIGHTS OPTIONAL OFF OFF HEADLIGHTS REAR WORK LIGHTS ON HEADLIGHTS REAR WORK LIGHTS ON HEADLIGHTS ON HEADLIGHTS ON ...

Page 17: ...TC CRZ OP EN 17 SIDE BROOM SYSTEM OPTIONAL ON ON OFF OFF ...

Page 18: ... 18 TC CRZ OP EN RPM MODE SWITCH OPTIONAL RPM 100 100 80 80 100 RPM 80 RPM 100 RPM 80 RPM 100 RPM 80 RPM 100 RPM 80 RPM ...

Page 19: ...c acid which causes burns to skin If battery acid contacts clothing or skin rinse the effected area with cold water immediately If battery acid gets on your face or in your eyes flush the area immediately with cold water and seek medical attention Torque Settings 8 12 ft lbs 10 8 16 3 Newton meters 36 VDC BATTERY SETUP 2 5 3 NOTICE Batteries are a possible environmental hazard Consult your Battery...

Page 20: ... 20 TC CRZ OP EN REMOVE SQUEEGEE 3 4 A B B C 1 OFF 2 ...

Page 21: ...TC CRZ OP EN 21 ADJUST SQUEEGEE ...

Page 22: ... 22 TC CRZ OP EN TRANSPORTATION FORWARD 2 ON 1 0 3 3mph 0 5 3 kph ...

Page 23: ...TC CRZ OP EN 23 TRANSPORTATION REVERSE ON 1 2 0 1 6mph 0 2 6 kph ...

Page 24: ... 124 l 130 F 54 C 33 Gal 124 l 130 F 54 C 4 2 TO AVOID DAMAGE TO THIS MACHINE s 53 002 6 4 2 43 9 s 7 4 2 4 0 2 452 534 4 8 F 54 s 4 53 0 2 4 8452 REFER TO MANUAL OR CALL 011 262 681 3583 DANGER EXPLOSION RISK 4 2 3 53 80 3 2 2 4 53 4 2 3 4 2 0 50 ...

Page 25: ...TC CRZ OP EN 25 OPERATION SCRUBBING 2 3 ON 1 ...

Page 26: ... 26 TC CRZ OP EN DRAINING RECOVERY TANK WASTE WATER DRAINS ONLY WASTE WATER DRAINS ONLY 1 2 3 NOTICE Drain clean Solution dirty Recovery solution into APPROVED drains ...

Page 27: ...TC CRZ OP EN 27 DRAINING SOLUTION TANK WASTE WATER DRAINS ONLY WASTE WATER DRAINS ONLY 1 2 3 NOTICE Drain clean Solution dirty Recovery solution into APPROVED drains ...

Page 28: ... 28 TC CRZ OP EN FLUSHING RECOVERY TANK 1 2 ...

Page 29: ...TC CRZ OP EN 29 CLEAN DRAIN SAVER 1 2 3 ...

Page 30: ... 30 TC CRZ OP EN CLEAN CYLINDRICAL HOPPER 2 3 4 1 ...

Page 31: ...TC CRZ OP EN 31 CLEAN VAC BOX SYSTEM 1 3 4 2 ...

Page 32: ... 32 TC CRZ OP EN REMOVE DISK BRUSHES 2 1 Replace brush when fibers reach 1 4 inch in length Rotate after 25 hrs R PS PA RT S G ENUINE OEM R PS PA RT S G ENUINE OEM ...

Page 33: ...TC CRZ OP EN 33 REMOVE CYLINDRICAL BRUSHES Rotate after 25 hrs 3 4 2 Replace brush when fibers reach 1 4 inch in length 1 R PS PA RT S G ENUINE OEM ...

Page 34: ...rk this machine on ramps or slopes Always park this machine on a level hard surface Do not operate this machine outdoors or on uneven surfaces WARNING Understand the dynamic braking system before you operate the machine on ramps Machine may coast 1 2 ...

Page 35: ...Power OUT 36VDC 25A ST 36A HD Please refer to OEM Charger Operating Instructions for more information BATTERY CHARGERS Onboard AGM International Chargers AC Power 80 270VAC 50 60Hz DC Power OUT 36VDC 33A Please refer to OEM Charger Operating Instructions for more information ...

Page 36: ...TICE The in Disk Column Denotes Desk Pad Size 15 or 17 DISK PADS DISK LEVEL COLOR Super Black 422BB Very High Black Black 422B High Black Brown 422BR High Brown Green 422G Medium Green Blue 422BL Moderate Blue Red 422R Moderate Red White 422W Light White CYLINDRICAL BRUSHES BRUSHES MODEL 29 CYLINDRICAL MODEL 33 CYLINDRICAL LEVEL Tough Grit 276 697S 316 697S High Midi Grit 276 697C 316 697C Medium ...

Page 37: ...ueegee 36 770L 36 770G 36 770U 36 7180 39 Squeegee 39 770L 39 770G 39 770U 39 7180 SQUEEGEE MATERIAL USED FOR LINATEX Provides best wear and tear resistance Not designed for use with harsh chemicals URETHANE Provides best resistance when dealing with harsh chemicals oils fuels etc GUM Provides best drying performance on rough grouted floor types by sealing over irregularities Short life NOTICE Squ...

Page 38: ...or Circuit Open The controller is not seeing continuity on the vacuum motor circuit This can be caused by the wiring to the scrub brush motor s corroded connections or a faulty motor 7701 7703 Vacuum Motor Circuit Over Current The vacuum motor output is exceeding its limit This can be caused by a faulty vacuum motor s or damaged vacuum motor wiring 1E03 Charger Seat Switch Charger is plugged in or...

Page 39: ...BLANK THIS PAGE WAS INTENTIONALLY LEFT BLANK ...

Page 40: ... RPS Corporation 2018 1711 South Street Racine WI 53404 www tomcatequip com Tel US 800 450 9824 Tel Int 001 262 681 6470 ...

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