Tomcat 200 Operator'S Manual Download Page 18

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Preventative maintenance records

CLEAN AND/OR LUBRICATE

IN SPEC

REPAIR

PROBLEM

Burnishing Deck Linkage

VISUALLY INSPECT:

IN SPEC

REPAIR

PROBLEM

Vacuum Motor Brushes
Vacuum Hoses
Brush skirts
Pad Motor Brushes
Pad Driver Condition
Drive Wheel Condition
Front Caster Condition
All Rollers

COMMENTS

Technician's Name

Technician's Signature

Date

Customer's Name:

Customer's Signature

Date

Summary of Contents for 200

Page 1: ...Model 200 Operator Manual 200 Walkie Burnisher 2010 Edition 1 R P S Corporation Phone 1 800 450 9824 P O Box 241 Fax 1 866 632 6961 Racine Wisconsin 53401 00 ...

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Page 3: ...OPERATIONS section is to familiarize the operator with the operation and function of the machine The MAINTENANCE section contains preventative maintenance information to keep the machine and its components in good working condition They are listed in this general order Batteries Burnishing Pads Cleaning Filter Service Schedule Machine Trouble Shooting The PARTS LIST section contains assembled part...

Page 4: ...u may find descriptions and features that are not on your particular model The information and specification included in this publication were in effect at the time of printing R P S Corporation reserves the right to make changes without notice incurring any obligation To register for warranty fax your warranty registration form today Machine information form Warranty registration form Machine spe...

Page 5: ...r finishes May be used on a daily basis Ideally suited for top dressing highly polished floors Blended polyester and natural fibers For frequent burnishing on medium finishes Blended natural fiber pad For frequent minimal burnishing on hard finishes Blended natural fiber pad works on all UHS machines For minimal burnishing on medium to hard finishes High content of natural fibers Ideal for minimal...

Page 6: ...This is intended for commercial use It is designed to be used on hard floors in an indoor environment with the recommended pads 1 DO NOT OPERATE UNIT Unless trained and authorized Unless operator manual is read and understood If unit is not in proper operating condition 2 WHEN OPERATING UNIT Remove loose objects from the floor that may be projected from the revolving burnisher pad Keep hands and f...

Page 7: ... Hazardous voltage Shock burns or electrocution can result Always disconnect the batteries before servicing machine WARNING Batteries emit hydrogen gases Explosion or fire can result Keep sparks and open flames away WARNING Charge unit in a well ventilated area and keep battery compartment open when charging Explosion or fire could result WARNING Battery acid can cause burns Wear protective eye we...

Page 8: ...Machine Controls and Features PAGE 7 24 25 26 27 28 29 30 2 10 9 7 6 13 11 12 17 16 14 15 8 19 18 1 4 5 3 2 20 21 22 23 30 ...

Page 9: ...n air into the burnishing motor 15 Burnisher motor cover Prevents dust from entering the burnisher motor prolonging motor life 16 Burnisher motor This motor drives the burnishing pad driver 17 Burnisher pad Burnishes floor 18 Pad retainer clip Holds burnisher pad to pad driver 19 Tip back bar The machine tips back to allow easy access to burnisher pad installment and removal 20 Speed control knob ...

Page 10: ...th 9 16 wrench see below 4 Turn on main power switch and check the battery condition meter to ensure correct installation Charge batteries if needed see battery charging PAGE 9 Machine Preperation Uncrating machine Carefully check the crate for any sign of Damage Batteries are in the unit To uncrate the machine remove banding from around the crate Take off the top and sides And dispose of properly...

Page 11: ... in the center of the burnishing disk push up and screw in the pad clip Hand tighten only see right 6 Once the pad is in place tip the machine back down to the normal operating position 7 Run machine and check for vibraitons If deck vibrates badly the pad may not be centered on disk correctly Remove pad and reistall pad in the center of disk PAGE 10 FOR CORRECT PAD APPLICATION CALL YOUR LOCAL DEAL...

Page 12: ...rse simply pull back on red togel switch located on the right hand side of central command box 7 To stop the machine let go of the green control button and the machine will stop automatically Operation Read and understand the safety section on page 5 and 6 before operating machine Pre burnishing Check list 1 Check battery condition gauge on the hour meter battery gauge See below Make sure batterie...

Page 13: ...gh distilled water to just slightly cover the plates Do not over fill Batteries can overflow during charging Replace caps before charging 5 With the grey charger plug disconnected from the machine plug the charger power cord into a grounded 110 volt standard wall outlet 6 Connect the grey charger plug into the battery charging port located on the lower portion of the steering tower 7 The charger w...

Page 14: ...3 4 5 1 2 Onboard battery charger display PAGE 13 ...

Page 15: ... a socket Connect the battery checking the polarity Now the battery chargers display will show a sequence of details on the chargers internal programming after the name SPE it will show the software release installed in the equipment then in sequence the following parameters battery voltage charging current charging curve number and finally the words GEL or ACD depending on the set up charging cur...

Page 16: ...enance 1 Check pad condition Replace if necessary 2 Check battery charge 3 Clean dust control filters 4 Check hoses and verify there are no clogs 5 Check pads for wear and replace if needed 6 Charge unit and verify that charger is operating properly Weekly Maintenance 1 Check battery water level 2 Check condition of all three tires 3 Check condition of dust curtains on shroud 4 Check condition of ...

Page 17: ... Hydrometer Reading Battery 4 Water condition Battery 5 Hydrometer Reading Battery 5 Water Condition Battery 6 Hydrometer Reading Battery 6 Water Condition Clean Battery Tops Check Battery Cable and Terminal Condition NOTES PAD CONDITION Pad Good Worn Needs Replacement Pad retainer Good Worn Needs Replacement Pad Holder Condition Good Worn Needs Replacement CHECK OPERATION AND CONDITION OF IN SPEC...

Page 18: ...kage VISUALLY INSPECT IN SPEC REPAIR PROBLEM Vacuum Motor Brushes Vacuum Hoses Brush skirts Pad Motor Brushes Pad Driver Condition Drive Wheel Condition Front Caster Condition All Rollers COMMENTS Technician s Name Technician s Signature Date Customer s Name Customer s Signature Date 2006 R P S Corporation ...

Page 19: ...motor Faulty wiring Carbon brushes worn Faulty speed controller or wires Faulty potentiometer Loose wires Solution Contact local servicing dealer See charging batteries Replace battery Tighten loose cable Wait 5 minutes for auto reset determine cause and correct Put deck down Wait 5 minutes for auto reset Determine cause and correct Contact local servicing dealer Contact local servicing dealer Con...

Page 20: ...essive burnishing pad Pressure Worn drive tire Batteries run down Batteries still down Batteries low on water Batteries over cycled Solution Reconnect hose Reconnect hose Remove debris Contact local servicing dealer Contact local servicing dealer Clean out filters Adjust screw on door clamp to tighten seal Contact local servicing dealer Remove debris Contact local servicing dealer Contact local se...

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