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TPC80 / TPC80H
PLATE COMPACTOR

Operation Manual

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Summary of Contents for TPC80

Page 1: ...TPC80 TPC80H PLATE COMPACTOR Operation Manual ...

Page 2: ...3 4 To Stop 3 5 Application 3 6 Operation 4 Maintenance 4 1 Periodic Maintenance Schedule 4 2 Cleaning Plate 4 3 Drive Belt 4 4 Exciter Lubrication 4 5 Spark Plug 4 6 Engine Oil 4 7 Air Cleaner 4 8 Cleaning Sediment Cup 4 9 Carburetor Adjusment 4 10 Troubleshooting 4 11 Storage 4 12 Lifting Machine 4 13 Transporting the Machine 2 Technical Data 2 1 Engine Data 2 2 Machine Data 3 4 4 5 5 7 7 7 8 9 ...

Page 3: ...onic or mechanical including photocopying without express written permission from Tomahawk Power Any type of reproduction or distribution not authorized by Tomahawk Power represents an infringement of valid copyrights and will be prosecuted We expressly reserve the right to make technical modifications even without due notice which aim at improving our ma chines or their safety standards 1 Safety ...

Page 4: ...rols Inexperienced operators should receive instruction from someone familiar with the equipment before being allowed to operate the machine 1 2 1 NEVER allow anyone to operate this equipment without proper training People operating this equipment must be familiar with the risks and hazards associated with it 1 2 2 NEVER touch the engine or muﬀler while the engine is on or immediately after it has...

Page 5: ...st gas from the engine contains poisonous carbon monoxide gas exposure to carbon monoxide can cause loss of consciousness and may lead to death 1 3 2 DO NOT smoke while operating machine 1 3 3 DO NOT smoke when refueling engine 1 3 4 DO NOT refuel hot or running engine 1 3 5 DO NOT refuel engine near open flame 1 3 6 DO NOT spill fuel when refueling engine 1 3 7 DO NOT run engine near open flames ...

Page 6: ...d warn of dangers and hazards 2 Technical Data 2 1 Engine Data 6 Model TPC80 5 5HP Kohler Model TPC80 6HP Kohler Model TPC80H 5 5HP Honda Model Engine Make Kohler CH255 Kohler CH260 Honda GX160 Engine Type Air cooled 4 stroke OHV Air cooled 4 stroke OHV Air cooled 4 stroke OHV Start Type Pull Pull Pull Horsepower 5 5 6 5 5 Engine Displacement 177cc 208cc 163cc Peak Torque 11 2 ft lb 10 42 ft lb 7 ...

Page 7: ...ess of external fasteners Condition of fuel lines Model TPC80 5 5HP Kohler Model TPC80 6HP Kohler Model TPC80H 5 5HP Honda Model Centrifugal Force 13 Kn 13 Kn 13 Kn Max Exciter Speed 5800 RPM 5800 RPM 5800 RPM Compaction Force 3000 lb ft 3000 lb ft 3000 lb ft Compaction of Cohesive Soils 22 inches 22 inches 22 inches Vibration Frequency 100 Hz 100 Hz 100 Hz Vibrations per Minute 6400 6400 6400 Max...

Page 8: ...to ON e1 3 3 3 Open throttle by moving it slightly to left d1 3 3 4 Pull starter rope c Note If the oil level in the engine is low the engine will not start If this happens add oil to engine Some engines are equipped with an oil alert light that will come on while pulling the starter rope 3 3 5 Open choke as engine warms b2 3 3 6 Open throttle fully to operate 8 a1 a2 b2 b1 OFF ON c2 c3 c1 d2 d1 e...

Page 9: ... plate by pushing it forward slightly Depending on the material being compacted three or four passes are recommended to achieve the best compaction While a certain amount of moisture in the soil is necessary excessive moisture may cause soil particles to stick together and prevent good compaction If soil is extremely wet allow it to dry somewhat before compacting If soil is so dry as to create dus...

Page 10: ...irt accu mulation Keep engine cylinder fins clean to prevent engine from overheating 10 Daily before starting Check fuel level Check engine oil level Inspect fuel lines Check and adjust drive belt Clean air cleaner elements Inspect shockmounts for damage Change engine oil Clean engine cooling fins Clean sediment cup fuel filter Check and clean spark plug Check and adjust valve clearance Change exc...

Page 11: ...same technique and shifting the 2nd belt from the inner groove to the outer groove and then oﬀ of the pulley D F 4 3 3 Install a new belt on pulley Place around the inner groove of the lower pulley and the inner groove of the upper pulley G Holding the belt firm turn the pulley clockwise H Repeat for the 2nd belt 4 3 4 Replace Belt 4 4 Exciter Lubrication Fig 4 The exciter assembly is a self conta...

Page 12: ...change fluid 4 4 1 Remove the rubber cap from the front of the compactor s housing A 4 4 2 Remove the drain nut from the compactor s exciter box with a 19mm socket B 12 Fig 4 4 4 3 Tip baseplate up and drain fluid from exciter assembly Dispose of used fluid in an appropriate manner Contact local recycling center 4 4 4 Add 150 ml 5 ounces of automatic transmis sion fluid to exciter housing and fast...

Page 13: ...rankcase is full reinstall the dipstick Note In the interests of environmental protection place a plastic sheet and a container under the machine to collect any liquid which drains oﬀ Dispose of this liquid in accor dance with environmental protection legislation 4 5 1 Remove spark plug and inspect it 4 5 2 Replace plug if the insulator is cracked or chipped 4 5 3 Clean spark plug electrodes with ...

Page 14: ...Under normal operating conditions elements should be cleaned once every week Under severe dry and dusty conditions the elements should be maintained daily Replace an element when saturated with dirt that cannot be removed 4 7 1 Remove the air cleaner cover a Remove both elements and inspect them for holes or tears Replace damaged elements 4 7 2 Wash the foam element b in a solution of mild deterge...

Page 15: ...pilot screw is adjusted turn the throttle stop screw b to obtain the stan dard idle speed See Technical Data Note On some engines the pilot screw is fitted with a limiter cap c to prevent excessive enrichment of the air fuel mixture in order to comply with emission regulations The mix ture is set at the factory and no adjustment should be necessary Do not attempt to remove the limiter cap The limi...

Page 16: ...fore compacting Drive belt is loose or worn slipping on pulleys Adjust or replace belt Check that the engine mounting bolts are tight Exciter bearings binding Check condition and level of oil in exciter Add or change oil Air filter is clogged with dust reducing engine performance Clean or replace air filter Engine speed is too low Check the engine speed with tachometer Adjust or repair engine to r...

Page 17: ...be sure that all lifting devices can safely handle the weight of the machine See Technical Data page 7 for the weight of the machine Attach hook harness or cable to the machine as shown and lift as desired CAUTION DO NOT lift the vibroplate by its guide handle The vibroplate can shift causing it to fall 4 13 Transporting the Machine To avoid burns or fire hazards let the engine cool before transpo...

Page 18: ...ion and understand how many passes of your plate compactor are needed to achieve the optimum compaction Every layer of compacted soil meets a specific percentage on the proctor curve Through soil testing it is possible to identify optimum moisture Soil testing mea sures the soil density compared to the degree of compaction specifications as well as the eﬀect of the moisture A common laboratory met...

Page 19: ... greater like sand Water drains easily through the soils particles of granular soils The larger the particles the larger the equipment needed to achieve lower frequencies and higher compaction force Plate compactors are typically the best option for compacting granular soils however depend ing on the vibration frequency and particle size reversible plate compactors and double drum rollers may be m...

Page 20: ...o increase density 5 3 6 Types of compaction There are four types of compaction that can be applied to soils or asphalt Each one takes place using one of the two types of the forces explained above static or vibratory 1 Vibration Periodic motion of particles with rotating weight in opposite directions from a position of equilibrium 2 Impact An action of one object coming into contact with another ...

Page 21: ...ts into the bottom of the handles Fig 11 6 3 Align the base of the handles to the back of the compactor and fit into the brackets Fig 12 6 4 Fit the bolts back into the isolation mounts on either side of the handles Fig 13 6 5 Fasten in place the nuts Fig 14 6 6 Securely tightly Fig 15 Fig 10 Fig 12 Fig 11 Fig 13 Fig 15 Fig 14 ...

Page 22: ...r over and begin removing the screw around the plate using a 5mm allen wrench Fig 17 7 3 Attach the pad using the larger screws found in the hardware kit Fig 18 7 4 Fasten the larger screws with a 13mm wrench Fig 19 7 5 Fasten the bottom screws Fig 20 7 6 Right side the plate compactor gently Fig 21 Fig 16 Fig 18 Fig 17 Fig 19 Fig 21 Fig 20 22 ...

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Page 26: ...15 000 sq ft in less than 10 minutes Compatible with major manufacturer wands 1 Year Product Warranty 1 6 HP Vibratory Concrete Screed Part TVSA H 1 6 HP Honda GX35 Engine Aluminum Magnesium blades available from 8ft 14ft Finish concrete 4X faster than other screed methods 360 adjustable handle placement 3 Year Engine Warranty 1 Year Product Warranty 6 Early Entry Green Concrete Saw Part TFS6H 5 5...

Page 27: ...0 to 6013 Includes wheel kit for job site portability 2 Year Product Warranty INVERTER SERIES 210 Amp Portable Welder Generator Part TWG210A Steady 50 210 Amp DC welding output 60 Duty Cycle for extended use Suitable for welding rods from 6010 to 7024 Electric Key Start with battery included 2 Year Product Warranty 3 7 Gallon 3HP Backpack Fogger Part TMD14 Turbo Boosted Pump with 40ft Horizontal R...

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