Tomahawk E Series User Manual Download Page 17 | Manualshive

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Version 1.3

Copyright by

CYTECH GmbH 2008

ENG

17

www.indoorcycling.com

Bi-Weekly Maintenance Checklist

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USER’S MANUAL – E-SERIES

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Summary of Contents for E Series

Page 1: ...and page 17 Production Code USER S MANUAL E SERIES CAUTION Read all precautions and instructions in this manual before you begin using this equipment Please keep this manual for future reference Improper assembly use or maintenance can void the warranty terms MATRIX Fitness Systems Corp 1610 Landmark Drive Cottage Grove WI 53527 Toll free 866 693 4863 Local 608 839 8686 www matrixfitness com suppo...

Page 2: ... 15 Maintenance Activity Plan Checklists page 16 17 Explosion drawings of structural components page 18 23 Spare part reference list page 24 Limited warranty E Series page 25 26 Technical specifications The Tomahawk E Series Bike is according to EN 957 a Class S product for professional and or commercial use Such training equipment is intended for the use in training areas of organizations such as...

Page 3: ...bs 130 kg 8 Always wear appropriate athletic clothes and shoes while operating the indoor cycle Do not wear loose clothes that could become caught on the indoor cycle or shoes with loose laces 9 Before using the indoor cycle make sure that you are familiar with the setup operation of the indoor cycle see pages 8 12 10 The indoor cycle does not have an independently moving flywheel wheel the pedals...

Page 4: ...ons after reading this manual please contact your local distributor or refer to the website www indoorcycling com Before reading on please familiarize yourself with the parts that are labeled in the drawing below BEFORE YOU BEGIN USER S MANUAL E SERIES Tools needed for assembly open end spanner 17 19mm 13 15mm Allen key 3mm 6mm Handlebar assembly mounting bolt w washer handlebar upper part vertica...

Page 5: ...er gasket C two plastic washers D and two M10 cap nuts as shown 2 Orient the front stabilizer so the widest parts of the stabilizer end caps A are at the front While a second person lifts the front of the frame attach the front stabilizer to the frame with two M10 x 60mm bolts B four M10 washers a stabilizer gasket C two plastic washers D and two M10 cap nuts It is important that the plastic washe...

Page 6: ...rizontal saddle support C into the slider bracket and connect it from beneath with the small adjustment knob D Please don t adjust the height of the vertical saddle support beyond the stop mark to avoid instability 4 Loosen the M8 bolt on the lower side of the aluminium saddle bracket A several turns without removing it Next turn the upper part of the saddle clamp B one quarter of a turn and set t...

Page 7: ...djustment knob clockwise to retighten until it is secure Please don t adjust the height of the vertical saddle support beyond the stop mark to avoid instability 5 6 7 USER S MANUAL E SERIES Stop mark 7 Identify the Right pedal Carefully insert the right pedal into the crank arm by hand turning it clockwise assuring that it is aligned horizontally Using a 15mm pedal wrench firmly tighten the right ...

Page 8: ...e toe clips cages are snug but not too tight Note In the case of a bike being fitted with combi pedals the pedals feature toe clips on one surface and SPD cleats on the opposite surface If desired use the shoe cleats with cycling shoes instead of the toe clips SADDLE HEIGHT ADJUSTMENT Sit on the saddle and slowly pedal until the right pedal is in the lowest position Your knees should be slightly b...

Page 9: ...red and then retighten the knob USER S MANUAL E SERIES A B Handlebar up down adjustment knob HANDLEBAR ADJUSTMENT Begin with the top of the handlebar at relatively the same height or just slightly higher than the top of the saddle dotted horizontal line A in the drawing below and at a neutral fore aft position see dotted vertical line B in drawing below If your knees touch the handlebars or if you...

Page 10: ...two people move it While one person lifts the back of the indoor cycle the second person firmly holds the handlebar and tips the indoor cycle forward until it rolls on the wheels Carefully move the indoor studio cycle to the desired location and then lower it CAUTION To reduce the risk of injury use extreme caution while moving the indoor studio cycle Do not attempt to move it over uneven surfaces...

Page 11: ...ars and the saddle Using a lint free cloth dry the handlebars and the saddle Next apply a small amount of disinfectant to a lint free cloth and clean the adjustment knobs and the adjustment handles Avoid using strong detergents on the indoor cycle frame WEEKLY MAINTENANCE 1 Apply a small amount of the lubrication spray to a lint free cloth and thoroughly clean the frame the handlebar slider and se...

Page 12: ...arriage as far backward as possible Apply a small amount of lubricant spray to a lint free cloth and clean the top of the saddle slide B Then slide the saddle carriage as far forward as possible and clean the top of the saddle slide Finally adjust the saddle to the desired position 3 To maintain the easy adjustability of the handlebar post the handlebar post should be cleaned and lubricated Remove...

Page 13: ...t be lubricated 2 To maintain the easy adjustability of the resistance system the screw threads on the lower end of the brake rod should be lubricated First turn the resistance knob clockwise until it stops Next look under the right or left side of the frame and locate the brake rod C Apply a small amount of synthetic grease white lithium grease to the thread on the brake rod Then turn the resista...

Page 14: ...eel Finally retighten the two outer adjustment nuts C and the two axle nuts B and reattach the maintenance covers To avoid damage to the flywheel bearings do not over tighten the axle nuts B Unusual noises roughness or vibrations are indications that the belt has been over tightened the flywheel or bottom bracket bearings are damaged or that the flywheel is at an angle 3b User safety To ensure use...

Page 15: ...ng effect If the setting is correct the brake pads should be flush with the flywheel and barely touching so that it s possible to cycle with a hardly noticeable amount of resistance Next check the brake pad for signs of wear If the brake pad does show signs of excessive wear thoroughly soak the brake pad with lubricant spray using the 2 lubrication holes A and then wipe off the excess 5 Some parts...

Page 16: ... 13 X Check brake system lubricate 13 15 X Check belt drive system 14 X Check brake pad for signs of wear 15 X Check pedals toe clip and straps for signs of wear 15 X Check all connections and fixings if they are secure and correctly tightened 15 X Examples of maintenance plan charts for in house service technicians Examples of Weekly Bi Weekly Monthly Weekly Maintenance Checklist Bike No Producti...

Page 17: ...uction code bike Observations Action taken Result Name date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 Monthly Maintenance Checklist Bike No Production code bike Observations Action taken Result Name date 1 2 3 4 5 6 7 8 9 10 11 12 13 14 15 16 17 18 19 20 21 22 23 24 25 USER S MANUAL E SERIES ...

Page 18: ...ing com Brake parts SPARE PARTS USER S MANUAL E SERIES Descriptions of parts on page 24 02 50 A 02 50 03 A 02 50 05 02 50 06 02 50 04 01 40 A2 01 40 CS 08 02 40 CRMO R E 08 02 40 C 2RS 02 40 90 02 40 CMD 20 08 02 40 CRMO L E 08 Bottom bracket parts Part of 02 40 B ...

Page 19: ...H 2008 ENG 19 www indoorcycling com USER S MANUAL E SERIES Flywheel USER S MANUAL E SERIES Descriptions of parts on page 24 01 40 08 ES 08 02 40 02 Part of 02 40 B 02 40 H L 02 42 02 E 08 02 42 01 02 42 03 E 08 02 42 04 02 99 03 02 99 05 ...

Page 20: ...pyright by CYTECH GmbH 2008 ENG 20 www indoorcycling com USER S MANUAL E SERIES Frame Descriptions of parts on page 24 Belt drive kit 02 10 A 02 20 04 2008 RA E 02 99 02 02 40 BE 02 40 B 02 10 B 08 02 10 B 08 02 10 A ...

Page 21: ...CH GmbH 2008 ENG 21 www indoorcycling com Rear stabilizer Descriptions of parts on page 24 Front stabilizer 02 11 05 B 02 11 06 02 11 E 02 11 02 E 08 02 11 A 02 11 B 02 11 01 E 08 02 11 E 02 11 06 02 11 05 B USER S MANUAL E SERIES ...

Page 22: ...right by CYTECH GmbH 2008 ENG 22 www indoorcycling com Protection plates optional Saddle support USER S MANUAL E SERIES Descriptions of parts on page 24 01 21 VL3125 SI 02 21 01 02 20 01 E 08 02 10 D 02 20 02 02 20 03 ...

Page 23: ...sion 1 3 Copyright by CYTECH GmbH 2008 ENG 23 www indoorcycling com Pedals combi pedal system Handlebar USER S MANUAL E SERIES Descriptions of parts on page 24 02 30 01 E 08 02 30 02 E 08 optional 01 40 A2 ...

Page 24: ...ake 02 99 10 Front protection plates option 02 50 04 Brake pad 02 11 01 E 08 Front stabilizer 02 50 03 A Upper brake system 02 11 B Stabilizer mounting Kit 02 50 05 Lower brake system 02 11 E Rubber gasket Flywheel 02 11 A Transport wheel 02 40 H Flywheel axle Saddle assembly 02 40 02 Chain tensioner 0121VL3135si Tomahawk saddle silver 02 40 H L Ball Bearing 6001Z 02 20 03 Aluminium saddle bracket...

Page 25: ...as described below 5 Year warranty Frame construction welding defects and pulleys 1 Year warranty Brake system saddle belt and rubber feet 2 Year warranty Adjustment knobs crank arms drive gear components bottom bracket assembly flywheel hub assembly powder coating D10 combi SPD pedals insert sleeves for saddle and saddle bar posts Following parts are not covered under warranty and considered wear...

Page 26: ...ry s local authorized Cytech GmbH representative 4 Cytech GmbH Limited Warranty service can be obtained by contacting your local product distributor You can also reach us directly for support at www indoorcycling com 5 Product limited warranty is void when product is installed in a country other than where it was sold Your responsibility The purchaser is obligated to examine the goods immediately ...

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