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24

3.4.2. Removing a Battery Pack 

 

Follow the steps below to remove the 
battery pack. 

1)

 

Power off the controller. (See the 
Chapter 3.1.1)   

2)

 

Power off the main body.   

3)

 

Unscrew the metal ring on the plug to 
the left to unplug it. 

 

1)

 

Pull out the battery pack by turning it 
counterclockwise. 

2)

 

Handle the used battery pack in 
accordance with the safety instructions 
and regulations on storage and 
shipping as presented in the Chapters 
3.4.4 and 3.4.8. 

 

 

 

Be sure to turn off the power before installing or removing the battery pack. If not, there 
are chances of accidents. 

 

Summary of Contents for Drive TDV-V2.1

Page 1: ...TODO DRIVE USER MANUAL ...

Page 2: ...Revision History Revision No Description Date 0 1 2 Draft Issued Revised 2019 01 15 2019 02 11 2019 03 06 ...

Page 3: ...ent Names 7 2 How to Install Todo Drive 8 Motor Installation 9 Controller Installation 11 Installation of Main body and Battery 13 Tips for How to Organize Cables 15 3 How to Operate Todo Drive 16 3 1 Control Unit 16 3 2 Setting Functions with a Control Input Unit 17 3 2 1 Changing Speed Levels with Joystick 17 3 2 2 Checking a Battery Level with Joystick 19 3 3 Operating the Device 20 3 3 1 Prepa...

Page 4: ...Transportation and Shipping 27 3 5 How to Use an App 28 3 5 1 Installing an App 28 3 5 2 Connecting an App to Your Device 29 3 5 3 Browsing an App 30 4 Warning Messages 33 OCP Over Current Protection Alarm 33 OHP Over Heat Protection Alarm 33 LVP Low Voltage Protection Alarm 33 5 Storage Management and Disposal 34 5 1 Storage 34 5 2 Management 35 5 3 Disposal 36 5 3 1 Household Waste Disposal 36 5...

Page 5: ...8 Labels 38 9 Contact Information 38 ...

Page 6: ... prohibitions Please follow these instructions carefully Sign Type Reference Meaning General Warning ISO7010 W001 If neglected it may cause injuries Caution ISO7000 0434A If neglected it may cause malfunctions or product damage General Prohibition ISO 7010 P001 and ISO 3864 1 Figure 1 Indicates an act which you must not do General Mandatory Action ISO 7010 M001 Indicates a mandatory instruction wh...

Page 7: ... wheels of the wheelchair may get stuck on a curb or rail In particular make sure to be very careful when crossing a railroad Warning for obstacles When crossing a road or railroad the wheels of the wheelchair may get stuck on a curb or rail In particular make sure to be very careful when crossing a railroad Whether to drive in above mentioned road condition need to be determined based on personal...

Page 8: ...ain a constant distance from curbs and road borders for safety during driving Do not forcefully roll over obstacles such as curbs or road borders The wheelchair may stop or overturn as wheels get stuck on an obstacle Never drive the wheelchair by raising the front wheel off the ground without anti tip stabilizers so called a wheelie after removing anti tip stabilizers Todo Works is not liable for ...

Page 9: ... when Todo Drive is not in use This prevents accidental operation of the joystick protecting the motor from running or the battery from discharging Do not leave the device unattended by a user or caregiver of the wheelchair and Todo Drive even if the power is off ...

Page 10: ...5 Product Components 1 3 1 Set of Components ...

Page 11: ...amps and T Inners when installing a controller or a main body Use T Clamp S when attaching a joystick and T Clamp L for a main body A clamp has a wide diameter of 30 mm and a narrow diameter of 25mm Fix a wheelchair frame on a wide surface and the Todo Drive device on a narrow surface ...

Page 12: ...2 8 T Clamp L 1 9 T Clamp S 1 10 W Inner 17mm 4 11 W Inner 22mm 4 12 W Inner 25mm 4 13 T Inner 17mm 4 14 T Inner 20mm 4 15 T Inner 22mm 4 16 T Inner 25mm 4 17 FJ Support Fixture 1 18 S Lever 25mm 2 19 S Lever 35mm 2 20 Upper Body Bracket 100mm 2 21 Motor Electric Cable 1 22 Quick Start Guide 1 23 5mm Wrench 1 24 Anti Slippery Tape 4 ...

Page 13: ...s specifications features and usages Clamps and brackets must be installed on a wheelchair by our engineer or authorized dealer Make sure each week that clamps are tightly secured In case bolts are loose contact us to retighten them Check the tire pressure of a wheelchair every other week In case the pressure is too low it may reduce driving performance by making the wheelchair tires incompatible ...

Page 14: ... to its inside surface For example in case the frame is 22mm wide the W inner 22mm labeled with the number 11 needs to be attached to it 3 Hold the clamp loosely on the frame with the bolt head facing the front 4 Place the motor s wheel and the wheelchair tire in straight alignment 1 1 and tighten the bolt loosely It is recommended to secure the clamp on horizontal frames of wheelchairs ...

Page 15: ...is easily adjustable if you hold one bolt tight and the other loose to install the motor s wheel in correct position The distance between the motor s wheel and the tire of the wheelchair is appropriate if you can rotate the tire manually without any interference Make sure that the frictional force between the motor s wheel and the tire is sufficient by rotating the tire in the powered mode Lever i...

Page 16: ...nd the position of the wheelchair frame 2 Measure the diameter of the frame to which the joystick 2 will be attached Though it is recommendable to use the T Clamp S 8 for the joystick the L sized one can also be used 3 Attach the properly sized inner to the clamp 8 4 Hold the clamp 8 loosely on the frame to make it adjustable ...

Page 17: ...e FJ Support Fixture 17 make it aligned with the joystick 2 and screw the bolts 4 10 into the four sides of the fixture 17 1 6 Tighten the clamp bolts to hold the Support Fixture 17 and the clamp in place 8 7 Make sure that there is no interference with the manual brake or the lever 18 when folding the Support Fixture 17 and secure the clamp tightly ...

Page 18: ...f the clamp 9 It is not necessary to attach an inner to the pipe of main body which is 25mm thick In case an inner is not required install a clamp alone 3 Hold the clamp 9 loosely on the frame 4 Screw the clamp bolts while holding the main body 3 and the clamp 9 by hand For a folding wheelchair install the main body 3 where there is no interference to the folding function ...

Page 19: ... Connect the M 4P Circular 21 3 to the C 4P Circular 3 4 Then connect the motor cable L to the L point of the motor and the motor cable R to the R point 7 Slide in the battery 4 into the main body 3 and connect the B 2P Input Circular 4 1 to the C 2P Circular 3 1 ...

Page 20: ... Support Fixture 17 In consideration of the changing position of the joystick organize cables with a Velcro tie and fasten them securely Secure the cable tie on the frame near the wheelchair wheel after pulling the lever 18 Fasten the cables along the lower X bar with a cable tie to avoid inference when folding the X bar Hold the cables together with a cable tie to avoid interference when folding ...

Page 21: ...he built in buzzer 2 4 a speaking system starts to work An LED display built in the push switch 2 1 displays the outputs of functions The joystick 2 2 controls the driving direction and speed of the wheelchair If you move the joystick in neutral to the desired direction the wheelchair begins to move slowly The more you move the joystick the faster it drives Pushing the joystick all the way down wi...

Page 22: ...er of the main body on 2 After the buzzer rings three times release the joystick Select a speed level Level Top Speed Buzzer Rings LED 1 0 9Km h once 2 1 8Km h twice 3 3Km h three times 4 4 5Km h four times 5 6Km h five times 1 Each time you pull the joystick backward the speed increases by one level The current speed level is indicated by the blinking LED 2 1 of the push switch and the number of ...

Page 23: ...e power button for 3 seconds and confirm the beeping start up sound and the lit LED Change the speed level after stopping at a place without any obstacle and the chances of accidents Even when you turn the switch off and then on after the speed setting the device remembers the last set speed ...

Page 24: ...er Battery Level Buzzer Rings LED 100 90 6 times 90 30 10 times Less than 30 30 times Check the battery level with buzzer sound and LED 1 Keeping the power off push the joystick forward for 2 seconds and the buzzer will ring with the LED blinking Check the battery level with the power off Check the battery level after stopping at a place without any obstacle and the chances of accidents ...

Page 25: ...2 1 to 2 4 3 Inspection of the device Make sure that the connections such as the body and the terminal are firmly connected Check the charge status of the battery pack See the Chapter 5 2 2 Check the tire pressure of the wheelchair 3 3 2 Operation Procedures Start the electric operation 1 Switch on the main power 2 Pull the levers next to both wheels to place the motor wheels in close contact with...

Page 26: ...nd the lit LED 4 Push the joystick forward slowly Be sure to handle the joystick gently and slowly If not it may increase the chances of accidents and tire wear Finish the electric operation 1 Turn off the push switch on the controller 2 Shut off the power completely by switching off the main power ...

Page 27: ...nding on your wheelchair options you may remove the motor s wheels by pulling the levers Todo Drive has a limited level of a temporary braking function when the motor s wheels are in close contact with the wheelchair wheels even with the power off Please note however that it cannot completely replace the brakes on a manual wheelchair ...

Page 28: ...of violation of safety instructions We are not liable for any damage arising from your failure to comply with the safety instructions 3 4 1 Installing a Battery Pack 1 Slide the battery pack into the groove on the main body as shown in the illustration When properly assembled the battery pack will not fall out of the body 2 Push the pack all the way down to make two bottom surfaces parallel to eac...

Page 29: ...al ring on the plug to the left to unplug it 1 Pull out the battery pack by turning it counterclockwise 2 Handle the used battery pack in accordance with the safety instructions and regulations on storage and shipping as presented in the Chapters 3 4 4 and 3 4 8 Be sure to turn off the power before installing or removing the battery pack If not there are chances of accidents ...

Page 30: ... with water or other liquids when the battery pack is overcharged or in the event of a fire Sand is the extinguishing media recommended by the battery manufacturer An explosive gas may be generated while charging it Do not place the battery pack and charger near sources of ignition such as flames and sparks Charging should be carried out at a temperature between 0 and 50 3 4 5 Safety Instructions ...

Page 31: ...Instructions for a Battery Pack When using Todo Drive for the first time charge the battery pack fully in advance Do not charge the battery pack at low temperatures below 0 or at high temperatures above 50 Protect the battery pack from heat For instance do not expose the battery to strong sunlight for a long period of time or keep the battery in a hot car in the sun Be careful to avoid a short sho...

Page 32: ... the pack immediately 3 4 8 Safety Guidelines and Precautions on Battery Transportation and Shipping Toro Drive operates on a lithium ion battery Therefore when you transport or ship the battery pack you must comply with all applicable laws and regulations For example a battery pack not in compliance with the shipping regulations is not allowed for carry on luggage or checked luggage on a plane In...

Page 33: ...Todo Drive application on your smartphone 1 Search Todo Care Lite on Google Play or App Store 2 Download the Todo Drive application 3 The Todo Drive app is compatible with the Android 4 1 2 and later versions as well as the iPhone IOS 8 0 and later versions The contents and graphics of the application are subject to change without notice Data charges may apply if you download it in data connection...

Page 34: ... your device name and select it 4 If the connection is successful your PIN number will be requested Enter your PIN number and press the Pairing button The default PIN number for Todo Drive is 123456 Be sure to change your password later 5 Confirm the screen change as shown in the 4th figure and click Remote Control at the bottom 6 When the battery power status power switch joystick display round c...

Page 35: ... drag it in the direction you want to move you can control the wheelchair remotely 2 Setting speed and joystick sensibility Click the Settings icon in the top right corner Click the Control setting button As shown in the third figure the Max speed Reverse speed and Sensitivity setting bars are displayed Set the desired conditions click Apply and then click OK ...

Page 36: ...ting button After entering the name that you wish to change and the PIN number click the Apply button Click OK when you have changed the setting successfully After completing the Bluetooth setting be sure to turn the main power off and back on to apply the setting values to the device successfully ...

Page 37: ...y status You can check the remaining battery power on the Todo Drive application as shown below 5 Disconnecting an app from the device Click Disconnect in the top left corner You will return to the Connect Todo Drive screen ...

Page 38: ... mode and contact us or your dealer OHP Over Heat Protection Alarm 1 Pattern The joystick keeps beeping at 1 second intervals The wheelchair cannot move forward but only turn left right or left 2 Cause In case the circuit temperature inside the computing unit is too high 3 Measure Cool down the actuator Reduce the speed and avoid running uphill as much as possible In case it continues to occur tur...

Page 39: ...e following The wheelchair must be stored in accordance to the instructions provided by the manufacturer Keep your wheelchair and Todo Drive components in a dry place Ensure that the wheelchair and Todo Drive are not exposed to the sunlight Keep them away from unauthorized persons especially children Store a battery pack in compliance with the instructions specified in the Chapter 3 4 7 When using...

Page 40: ...y Thus remove dirt and foreign matter from it with a dry cloth or a brush to keep it clean Also be sure to always check the cable connections of the motor unit and the main body Regularly maintain the controller in the same way The main body requires regular maintenance Also always make sure that the cables of the controller and the motor are properly connected to the connector at the bottom of th...

Page 41: ...uct itself The warranties described in this section are the only remedies for the buyer related to the product and are only obligated to the seller The policy regarding the product out of warranty will be at the discretion of the seller The terms and conditions of the warranty may be different in some countries However the Company alone is entitled to modify the warranty policy 6 2 Exceptional Cas...

Page 42: ...Temperature 0 50 Storage Humidity 20 70 RH Battery Capacity 10000mAh Cell 2500x4 Min 9800mAh Energy Capacity 144Wh Battery Weight 0 99Kg Main body Weight 0 42Kg Motor Weight 2 x 1 4Kg Total Weight 4 5Kg Communication Environment Bluetooth 4 0 rated frequency 2 4GHz Transmission Power approximately 1mW Depending on occupant weight usage patterns road surface conditions operating temperature etc the...

Page 43: ... silver residual type Void Label Do not alternate or disassemble the product discretionally The manufacturer is not legally responsible for any accident arising from alternation and disassembly 9 Contact Information This manual can be downloaded from the Todo Works website If you have a problem with the Todo Drive components please contact your local dealer or the Todo Works headquarters listed be...

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