background image

2

INTRODUCTION

Batch Toaster Information

The Model MBT208/MBT240 Batch Toaster is a com-

mercial batch toaster designed to uniformly toast En-

glish muffins, bagels, and other bakery products in

large quantities.  Up to six individual program settings

can be selected and programmed to toast a wide vari-

ety of bakery products.

About This Manual

Retain this Manual for future reference.  It is an im-

portant tool for the operator of the toaster, and should

be kept readily available.
This Manual provides detailed information on:
•

Toaster safety

•

Toaster installation

•

Toaster operation

•

Toaster troubleshooting

•

Toaster servicing

IMPORTANT

Using any parts other than genuine Toastmaster fac-

tory-supplied parts relieves the manufacturer of all li-

ability.

IMPORTANT

Your Batch Toaster comes with a warranty from Toast-

master.  Terms and conditions of this warranty are

described on the front cover of this Manual.  During

this warranty period, all parts replacement and ser-

vicing should be performed by your Toastmaster Au-

thorized Service Agent.  A service agency listing is

supplied with your toaster.  Service that is performed

by parties other than your Toastmaster Authorized

Service Agent will void your toaster’s warranty.

NOTE

Toastmaster (the manufacturer) reserves the right to

change specifications and product design for this

toaster without notice.  These revisions do not entitle

the buyer to corresponding changes, improvements,

additions, or replacements for previously purchased

equipment.

NOTE

This equipment is manufactured in the United States

of America and uses American sizes of hardware.  All

metric hardware sizes that are listed in this manual

are conversions that may be approximations.

SAFETY

WARNING:  IN CASE OF FIRE

In case of fire, IMMEDIATELY disconnect the toaster

from its electrical power supply.
Use only fire extinguishers which are suitable for use

on electric equipment, such as CO

2

.

For your safety, do not use or store any flammable

liquids or vapors in the vicinity of this or any other

appliance.

WARNING: Hazard Communication

Standard (HCS)

Some procedures in this Manual specify the use of

chemical products.  These chemical products will be

highlighted with 

boldface letter

s followed by the ab-

breviation 

(HCS)

.  See the 

Hazard Communication

Standard (HCS) Manual

 for the appropriate 

Material

Safety Data Sheet(s) (MSDS)

.

WARNING:  General

•

Never attempt to move the toaster by inserting

the hands into the entrance/exit opening.  Severe

injury may result.

•

Never attempt to move the toaster while it is

plugged into a power socket.

•

The toaster should always be unplugged for ser-

vicing.  Electrical tests which require power to the

unit should only be performed by authorized ser-

vice personnel.

WARNING:  Electrical Utility Connections

The toaster should be grounded according to local

electrical codes to prevent the possibility of electric

shock.  The toaster requires a grounded receptacle

with separate electric lines, protected by fuses or cir-

cuit breakers of the proper rating.

WARNING:  Electric Component Servicing

Inspection, testing, and repair of any electrical com-

ponents of the toaster should only be performed by

authorized service personnel.  Extreme care should

be taken during electrical circuit tests, as live circuits

may be exposed.

Summary of Contents for MBT208

Page 1: ... valid only for the original owner operator of the equipment This warranty does not apply to normal maintenance functions including but not limited to cleaning and lubrication This warranty does not apply to service required due to customer abuse including but not limited to improper operation installation or the use of an improper utility supply This warranty is valid only if the equipment is use...

Page 2: ... in the United States of America and uses American sizes of hardware All metric hardware sizes that are listed in this manual are conversions that may be approximations SAFETY WARNING IN CASE OF FIRE In case of fire IMMEDIATELY disconnect the toaster from its electrical power supply Use only fire extinguishers which are suitable for use on electric equipment such as CO2 For your safety do not use ...

Page 3: ...muffin halves or 6 bagel halves Capacity 720 muffin halves per hour Electrical Specifications Operating Voltage Model MBT208 208V Model MBT240 230V or 240V Frequency 50 60Hz Phase 1 Ph kW Rating Model MBT208 2 45kW at 208V Model MBT240 2 45kW at 230V 2 67kW at 240V Current Draw Model MBT208 11 8A at 208V Model MBT240 10 7A at 230V 11 1A at 240V Cord and Plug Information USA standard export 3 wire ...

Page 4: ...oaster handle to the right side of the toaster perform the following procedure Rotate the door handle in a COUNTER CLOCKWISE direction until it is free of its mounting shaft See Figure 1 Remove the round metal plug that covers the handle mounting hole on the right side of the toaster Reinstall the round metal plug into the left handle mounting hole Install the handle in place on its shaft on the r...

Page 5: ... shut off 11 Switch the switch to the OFF O position The fan will remain in operation to allow the toaster to cool 12 After the fan stops switch the circuit breaker fused disconnect to the OFF O position Electrical Connection IMPORTANT An electrical schematic for the toaster is provided at the back of this Manual The electrical connection to the toaster requires a circuit breaker fused disconnect ...

Page 6: ... toaster and underneath the bakery product 12 Remove the peel now holding the bakery prod uct from the toaster CAUTION When the preset time elapses the bakery prod uct is correctly toasted Leaving the product inside the toaster after the first beep sounds will begin to burn the bakery product The fol lowing alerts will sound if the product is left inside the toaster The control will beep 5 times a...

Page 7: ...er to the electrical wiring diagram at the back of this Manual for a listing of the heating elements that are controlled by each relay When programming mode is active push the key to toggle the display between the following settings a is the currently programmed set time When this display is shown the set time can be adjusted using the and keys b or Shows whether Relay 1 and the heating elements t...

Page 8: ...MOISTURE IN THE UNIT WILL CAUSE A SE VERE ELECTRICAL HAZARD AND MAY OTH ERWISE DAMAGE THE TOASTER CAUTION DO NOT clean your toaster using abrasive clean ers or pads Both will scratch and dull the finish a Thoroughly clean the fan on the back wall of the toaster using a stiff nylon brush See Fig ure 7 CAUTION The fan must be cleaned regularly If the fan is blocked or plugged bakery products will no...

Page 9: ...as a probe The probe should preferably be made of wood which is less likely to damage the heating elements WARNING NEVER USE A PLASTIC OR METAL OBJECT AS A PROBE TO CLEAR A JAM WARNING DO NOT INSERT THE HANDS INTO THE TOASTING CHAMBER TO CLEAR A JAM IF THE UNIT HAS NOT COMPLETELY COOLED SEVERE INJURY MAY RESULT After clearing a jam thoroughly clean the peel and the lower deck before resuming opera...

Page 10: ...10 PARTS IDENTIFICATION AND FUNCTION 37 38 5 7 6 9 29 28 10 8 28 25 28 22 24 16 17 36 36 20 19 35 36 36 32 12 13 21 31 2 30 28 24 23 41 11 27 40 39 30 14 1 26 15 18 3 34 33 4 28 28 42 ...

Page 11: ...01 A R SCR PHIL PANHD 10 32 X 3 8 35 K1DS195 A R SCR SLT PANHD 5 40 X 1 4 36 2001327 A R HEX NUT KEPS 6 32 37 42456 1 ASSEMBLY PEEL inc Items 38 39 38 41698 1 HANDLE PEEL 39a 42950 1 LABEL INTERNATIONAL CAU TION HOT SYMBOL 39b 1112B8303 1 LABEL ENGLISH CAUTION HOT 40a 42950 1 LABEL INTERNATIONAL CAUTION HOT SYMBOL 40b 1112B8303 1 LABEL ENGLISH CAUTION HOT 41 36440 1 STRAIN RELIEF CORD PLUG SET 42 ...

Page 12: ... IMPORTANT Record the following toaster information for easy access when ordering parts and service for your toaster The serial number of your toaster is stamped on the serial plate located on the back panel Manufacturer Toastmaster Model Number MBT______________ Batch Toaster Serial Number _____________________________ Delivery Date ________ ________ ________ Authorized Service Agent ____________...

Page 13: ...13 NOTES ...

Page 14: ...ARD AC IN R3 R2 R1 12V RELAY 1 RELAY 2 RELAY 3 1 2 3 4 5 6 7 8 9 10 11 12 Wiring Diagram Notes Capacitor and resistor inside dashed box are used ONLY on European MBT240 Heating elements are numbered back to front Relay 1 powers elements 1 4 7 and 10 Relay 2 controls elements 2 5 8 and 11 Relay 3 controls elements 3 6 9 and 12 SEE NOTE BELOW 0 5A FUSE 1µF 470k OHMS ...

Page 15: ...H 2 POLE TFRMR 230Vp 24Vs C2 C1 12V R1 R2 R3 TIMER BOARD SSR 1 SSR 2 SSR 3 HEATING ELEMENTS HEATING ELEMENTS HEATING ELEMENTS GND E Schematic Notes Capacitor and resistor inside dashed box are used ONLY on European MBT240 SEE NOTE BELOW ELECTRICAL SCHEMATIC 0 5A FUSE 1µF 470k OHMS ...

Page 16: ...16 Toastmaster 1400 Toastmaster Drive Elgin IL 60120 USA 847 741 3300 FAX 847 741 4406 Middleby Corp 24 Hour Service Hotline 1 800 238 8444 www middleby com A Middleby Company ...

Reviews: