TMG TMG-SP100 Product Manual Download Page 12

MAINTENANCEINSTRUCTIONS

If you use and maintain your equipment properly, it will give you many years of service. Follow the

Maintenance instructions carefully to keep your equipment in good working condition. Never perform any

Maintenance on the equipment while it is under a load.

Inspection

You should inspect the product for damage, wear, broken or missing parts(e.g.: pins) and that all

Components function before each use. Follow lubrication and storage instructions for optimum product

Performance.

Binding

If the product binds while under a load, use equipment with equal or a larger load capacity to lower the

Load safely to the ground. After unbinding; clean, lubricate and test that equipment is working properly.

Rusty components, dirt, or worn parts can be causes of binding Clean and lubricate the equipment as

Indicated in the lubrication section. Test the equipment by lifting without a load. If the binding continues

Contact Customer Service.

Cleaning

If the moving parts of the equipment are obstructed, use cleaning solvent or another good degreaser to

Clean the equipment. Remove any existing rust, with a penetrating lubricant.

Lubrication

This equipment will not operate safely without proper lubrication. Using the equipment without proper

Lubrication will result in poor performance and damage to the equipment. Some parts in this equipment

Are not self-lubricating inspect the equipment before use and lubricate when necessary. After cleaning,

Lubricate the equipment using a high grade light penetrating oil or lubricating spray.

-For light duty use lubrication once a month.

-For heavy and constant use lubrication recommended every week.

-NEVER USE SANDPAPER OR ABRASIVE MATERIAL ON THESE SURFACES!

Rust Prevention:

-Check rams and pump plungers on the power unit assemblies daily for any signs of rust or corrosion.

Without a load on the equipment extended hydraulic rams to check if signs of rust are visible clean as

Needed.

How the Ram Operates

With release valve closed, an upward stroke of the handle draws oil from the reservoir tank into the

Plunger cavity. Hydraulic pressure holds the valve closed, which keeps the oil in the plunger cavity. A

Downward stroke of the handle releases oil into the cylinder, which forces the ram out. This extends the

ram. When the ram reaches maximum extension, oil is bypassed back into the reservoir to prevent an

Over extended ram stroke and possible damage to the ram. Opening the release valve allows oil to flow

Back into reservoir. This releases hydraulic pressure on the ram, which results in lowering the ram.

Storing the Ram

1.Fully Retract Ram after use.

2.Place the handle in the upright position.

3.Store in a dry location, recommended indoors.

Note: lf the press is stored outdoors, be sure to lubricate all parts before and after use to ensure the

Press stays in good working condition.

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Summary of Contents for TMG-SP100

Page 1: ...r protective gears while in assembly Missing parts or questions on assembly Please call 1 877 761 2819 or email cs tmgindustrial com Do not return the product to dealer they are not equipped to handle...

Page 2: ...le bearings transmission bearings seals u joints and many other jobs TECHNICAL SPECIFICATIONS Description Item TMG SP100 Capacity 100 Ton Working Press PSI 100 125 Air Inlet Size in ZG 1 4 Work Range...

Page 3: ...e are specific applications for which the Shop Press was designed Always check of damaged or worn out parts before using the Shop Press Broken parts will affect the Shop Press operation Replace or rep...

Page 4: ...ipment as directed may cause injury or death The distributor is not responsible for any damages or injury caused by improper use or neglect SAFETY MARKINGS WARNING 1 Study understand and follow all in...

Page 5: ...when operating the press Keep proper balance and footing do not over reach and wear nonskid footwear Only use this press on a surface that is stable level dry and not slippery and capable of sustaini...

Page 6: ...raulic air pump 28 to the right frame 1 with washer 18 and bolt 25 Ensure that the hydraulic air pump 28 is securely installed Note DO NOT drop hydraulic air pump during installation Pump could be dam...

Page 7: ...bolt 17 and nut 19 5 Raise the joined press bed frame 2 to the desired height and insert the bed frame pins 32 into the holes on the frames 1 CAUTION Press bed frame is heavy and could cause a potent...

Page 8: ...ify that all bolts and screws have been tightened 8 The press is now ready for use W W W T M G I N D U S R T I A L C O M P 8 2 0 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9 W W W T M G I N D U S T R I A L C...

Page 9: ...e page 13 of instructions 3 Inspect before each use Do not use if bent broken or cracked components are noted OPERATION All numbers in parenthesis refer to the index number from the parts breakdown 1...

Page 10: ...to prevent accidents Position work piece in a manner which not allow it to inadvertently fall from the bed frame or pressing block 4 Close the release valve by turning it clockwise until it is firmly...

Page 11: ...handle or release the trigger Slowly turn the release Valve counter clockwise in small increments until ram is free from work piece 7 Once ram has fully retracted remove workplace from bed frame Cauti...

Page 12: ...lubricating inspect the equipment before use and lubricate when necessary After cleaning Lubricate the equipment using a high grade light penetrating oil or lubricating spray For light duty use lubri...

Page 13: ...led completely without air inside TO ADD OIL The hydraulic cylinder assembly contains hydraulic fluid that must be kept at approximately 80 full at all times for proper operation To check the oil leve...

Page 14: ...dle counter clockwise 5 Fill the oil case KEEP DIRT AND OTHER MATERIAL CLEAR WHEN POURING 3 Remove the oil plug 4 Turn the pump on its side so that old oil will drain from the oil fill hole W W W T M...

Page 15: ...E OF HYDRAULIC FLULD IN ACCORDANCE WITH LOCAL REGULATIONS TROUBLESHOOTING RAM WILL NOT PRESS LOAD RAM BLEEDS OFF AFTER PRESS OPERATION RAM WILL NOT RETRACT AFTER UNLOADING POOR LIFT PERFORMANCE RAM WI...

Page 16: ...ASSEMBLY DIAGRAM W W W T M G I N D U S T R I A L C O M P 1 6 2 0 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9...

Page 17: ...0 3 16 L Bracket 1 17 Bolt M 10x35 2 18 Washer 10 9 19 Nut M10 1 20 Hand winch 1 21 Roller Arbor 2 22 Roller 2 23 Washer 20 4 24 Roller Arbor 2 25 Bolt M10x20 7 26 Washer 20 4 27 Nut M20 4 28 Press Pu...

Page 18: ...PUMP ASSEMBLY DIAGRAM W W W T M G I N D U S T R I A L C O M P 1 8 2 0 T o l l F r e e 1 8 7 7 7 6 1 2 8 1 9...

Page 19: ...9 6 14 Release Valve 1 15 Ball 6 7 16 Spring 3 17 High Pressure Bolt 3 18 Nylon Washer 15x10x2 3 19 Right Angle Connect 1 20 Ring 18x9x1 2 21 Air Pump 1 22 Pump Housing 1 23 O Ring 34 5x3 1 24 Y Ring...

Page 20: ...63 5x3 55 3 4 Piston Head 1 5 Y Ring 125x110x12 1 6 Spring 1 7 Extension Spring Blot 1 8 Brass Washer 12x18x1 5 1 9 Bolt 12x90 1 10 Nuts 1 11 Spring Pin 10x100 1 12 Piston Nuts 1 13 Nuts 1 14 Ram Bol...

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