TLV A-COS-10 Instruction Manual Download Page 11

 

172-65254MA-04  (A-COS-10)    22  Apr  2020

 

10

 

 

9.  Piping Size/Diffuser 

If it is expected that the secondary air flow velocity will be more than 30 m/s (100 
ft/s), install a diffuser in order to keep the flow velocity below 30 m/s (100 ft/s).   
If the distance between the product and the air-using equipment is great, a possible 
drop in pressure should be taken into consideration when selecting the piping size. In 
addition, when installing the strainer, the strainer screen should be either at the 3 
o’clock or 9 o’clock position to prevent condensate accumulation.

 

Bypass Valve

Pressure Gauge

Pressure Gauge

A-COS

Ball Valve

Ball Valve

Bypass Valve

Straight-run Piping Lengths:         (d = pipe diameter)
Upstream: 10 d or more / Downstream: 15 d or more 

Ball Valve

A-COS

Bypass Valve

Bypass Valve

Pressure Gauge

Pressure Gauge

Ball Valve

Diffuser

 

 

   

 

10.  Two-stage Pressure Reduction 

Two-stage pressure reduction should be performed whenever the pressure 
cannot be reduced to the desired level with the product due to operating range 
limitations, such as when the reduction ratio is greater than 10:1. 

A-COS

Pressure

Reducing

Valve

Bypass valve

Pressure Gauge

Inlet

Inlet Side

Outlet Side

Pressure Gauge

Bypass valve

Safety Valve

(Relief Valve)

Pressure Gauge

Outlet

Outlet Side

Inlet Side

A-COS

Bypass valve

Pressure Gauge

Safety Valve

(Relief Valve)

Pressure Gauge

Outlet

Inlet

Inlet Side

Outlet Side

 

 
 
 

Summary of Contents for A-COS-10

Page 1: ...172 65254MA 04 A COS 10 22 April 2020 Pressure Reducing Valve for Air A COS 10 Copyright 2020 by TLV CO LTD All rights reserved...

Page 2: ...e instructions to be sure of using the product properly Using air in which matter such as condensate scale or types of oil is entrained can not only result in problems with the air using equipment and...

Page 3: ...at of death or serious injury WARNING Indicates that there is a potential threat of death or serious injury CAUTION Indicates that there is a possibility of injury or equipment product damage WARNING...

Page 4: ...ct in any way Failure to observe these precautions may result in damage to the product and burns or other injury due to malfunction or the discharge of fluids Do not use excessive force when connectin...

Page 5: ...ccur Freezing may damage the product leading to fluid discharge which may cause burns or other injury CAUTION Refer to the product nameplate for detailed specifications Model Nominal Diameter Maximum...

Page 6: ...lve opens the secondary pressure of the product changes from zero to the set pressure Passing through an area of the reducing ratio of less than 10 1 where adjustment is impossible chattering occurs m...

Page 7: ...in have 750 mm 30 in or more Automated Valve A COS 30 d or more Automated Valve A COS Less than 30 d Maintain a straight piping run of 30 d or more when another pressure reducing valve is installed Tw...

Page 8: ...Float 6 Float Cover 7 Trap Valve Seat 8 Separator Screen 9 Main Valve Seat 10 Main Valve 11 Piston 12 Cylinder 13 Pilot Screen 14 Pilot Screen Holder 15 Pilot Body 16 Pilot Valve 17 Pilot Valve Seat...

Page 9: ...uct Over tightening may cause breakage leading to fluid discharge which may cause burns or other injury CAUTION Installation inspection maintenance repairs disassembly adjustment and valve opening clo...

Page 10: ...ion connection is recommended for the trap outlet pipe Connect the outlet pipe to a condensate return line or extend it to a trench In the case of the latter make sure the end of the pipe is above the...

Page 11: ...ure Gauge A COS Ball Valve Ball Valve Bypass Valve Straight run Piping Lengths d pipe diameter Upstream 10 d or more Downstream 15 d or more Ball Valve A COS Bypass Valve Bypass Valve Pressure Gauge P...

Page 12: ...ines at both inlet and outlet Ball valves which will not retain condensate are recommended for inlet and outlet shut off valves The bypass pipe should be at least 1 2 of the size of the inlet primary...

Page 13: ...located upstream and downstream of the product are completely closed 3 Remove the spanner cap loosen the locknut and turn the adjustment screw counterclockwise to reduce tension on the coil spring Lo...

Page 14: ...ction and Maintenance Frequency Screens Separator and Pilot Disassemble and clean annually If there is substantial blockage install a strainer approximately 60 mesh ahead of the product Main Valve Mai...

Page 15: ...ct the product once a year for preventive maintenance purposes It is especially important to perform an inspection immediately after the initial run of a new line or before or after equipment that is...

Page 16: ...phragm Pilot Valve Seat Gasket Pilot Valve Pilot Valve Spring Gasket Pilot Body Notch Pilot Screen Pilot Screen Holder Gasket Plug Hex Bolt Disassembling the Piston Section Remove the pilot body after...

Page 17: ...clogging of the screen At start up following shutdown for a long period always blow down the piston section of the body through the plug option Disassembling the Air Trap Section Loosen the trap cover...

Page 18: ...p Valve Seat Cylinder Pilot Screen Separator Screen Main Valve Seat Pilot Valve Main Valve Pilot Valve Seat Main Valve Holder Adjustment Screw It is permissible to clean using water however cleaning w...

Page 19: ...stening torque and the width across flats for the tools to be used are as follows Part A COS Connection Size Width Across Flats Tightening Torque mm in mm in N m lbf ft Spring Housing Bolt All 17 21 3...

Page 20: ...r non specified conditions out of specification insufficient pressure or flow rate and clogs by dirt and scale To ensure performance for a long period of time it is recommended that the Acceptable Ope...

Page 21: ...y Hunting or chattering occurs Occurs at low air demand It is being operated below the lower flow rate limit Check the volume of air supply replace with a smaller diameter valve Hunting never stops Th...

Page 22: ...the piping Secure the piping No condensate is discharged The primary pressure exceeds the trap valve seat maximum working pressure Adjust primary pressure Water is inside the float Replace with a new...

Page 23: ...oper installation use handling etc by other than TLV CO LTD authorized service representatives 2 Malfunctions due to dirt scale rust etc 3 Malfunctions due to improper disassembly and reassembly or in...

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