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TKR Group VAS 6790, Original Instructions Manual, Page: 1 / 24

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TKR Group VAS 6790 Original Instructions Manual Download Page 1

VAS 6790

VAS 6790/1

VAS 6791

BA2

Translation of the original instructions

Pneumatic/hydraulic 

blind riveting tool

Setup – Installation: Rivet clamp

ATTENTION

This supplementary sheet serves as a supplement to the instruction manual  BA1 
(VAS 6790/2, VAS 6792, VAS 6792/1, VAS 6792/2) and may only be used in 
conjunction with it.

Additional information to the instruction manual 
BA1 (VAS 6790/2, VAS 6792, VAS 6792/1, VAS 6792/2)

Summary of Contents for VAS 6790

Page 1: ...g tool Setup Installation Rivet clamp ATTENTION This supplementary sheet serves as a supplement to the instruction manual BA1 VAS 6790 2 VAS 6792 VAS 6792 1 VAS 6792 2 and may only be used in conjunct...

Page 2: ...7 Elektronisches Messsystem zur Nockenwelleneinstellung Betriebsanleitung Originalbetriebsanleitung www tkr support com Owner s manual Owner s manual digital USB Stick 1 Download current owner s manua...

Page 3: ...nserting the riveting tool 12 3 3 Areas of application 16 3 4 Checking Riveting Results 21 3 5 Cleaning the Riveting Tools 22 3 6 Ending the operation 23 1 2 3 This instruction manual is protected by...

Page 4: ...tective goggles D Manufacturer s identification E Type designation F Serial number production date G Warning that fingers could become trapped H Warning that hands could become trapped For safe handli...

Page 5: ...pply rivet clamp set 2 2 Technical Specifications VAS 6790 1 1x Rivet clamp NB 230 140 1 unit extension Environmental temperature 5 50 C 41 122 F Prescribed safety clothing Protective gloves face mask...

Page 6: ...6 112 58 110 40 45 NB 45 40 VAS 6790 57 348 140 230 364 110 18 NB 230 140 VAS 6790 58 2 3 1 2 3 2 2 3 Technical Data Rivet Clamp...

Page 7: ...VAS 6791 Title NB 45 40 NB 230 1401 Art No VAS 6790 57 VAS 6790 58 Length 112 mm 348 mm Width 58 mm 58 mm Height 110 mm 364 mm Clamp aperture 40 mm 140 mm Aperture depth 45 mm 230 mm Weight 1 4 kg 9...

Page 8: ...8 2 4 mm 4 0 mm 4 8 mm 2 4 1 2 4 Technical data screw needles Title Screw needles Art No VAS 6790 53 VAS 6790 52 VAS 6790 51 2 4 mm 4 0 mm 4 8 mm Color brown yellow green...

Page 9: ...25 VAS 6790 26 D1 D4 D5 D6 D7 D8 D9 D2 D3 VAS 6790 27 VAS 6790 28 VAS 6790 29 VAS 6790 30 VAS 6790 31 VAS 6790 33 VAS 6790 36 VAS 6790 37 VAS 6790 35 VAS 6790 38 VAS 6790 32 D10 D11 D12 D14 D13 2 5 Ov...

Page 10: ...D17 S1 S4 S7 S8 5 mm S5 S6 5 mm S2 3 mm S3 3 mm VAS 6790 37 VAS 6790 38 VAS 6790 39 VAS 6790 42 VAS 6790 41 VAS 6790 40 VAS 6790 43 VAS 6790 44 VAS 6790 45 VAS 6790 47 VAS 6790 46 2 5 Overview of riv...

Page 11: ...11 3 1 1 3 1 2 3 1 3 3 1 4 3 1 5 3 1 6 3 1 Connecting the rivet clamp to the pressure generator...

Page 12: ...e pressure generator Two rivet clamps are currently available for use with the riveting tool kit 1 Not included in basic kit VAS 6791 3 1 1 3 1 6 Place the riveting clamp on the Compact Booster cylind...

Page 13: ...13 3 2 1 3 2 2 3 2 3 3 2 4 3 2 5 3 2 6...

Page 14: ...ss into the rivet clamp recess as required or insert the plunger rod and secure with 1 4 turn Do not use force Select the corresponding counter piece locating and locking it in position in the opposit...

Page 15: ...nsion seating see rivet clamp up to 40 mm Check that the extension is firmly seated before and after each riveting operation 3 3 Each time rivet inserts are to be fitted the bolt and die must be check...

Page 16: ...16 D4 D5 D3 D5 3 3 1 3 3 2 S7 S6 S8 S6 S4 D5 S5 D5 3 3 3 3 3 4 3 3 5 3 3 6 3 3 Areas of application...

Page 17: ...s from 2 ply sheet connections S52 D5 Rivet Procedure Tool pair Pop rivet 4 8 mm Hole punching and stamping D6 D7 8 mm hole punching for hole spot welding4 D5 D12 4 Pre drill out both sheets to 2 5 mm...

Page 18: ...ker connections D2 D31 Setting 3 2 mm punch rivets S2 S3 Pressing out from punch rivet connections from 2 ply sheet connections S12 D2 1 If punch rivets are used at a later date no use may be made of...

Page 19: ...d stamping with drill hole D10 D11 Perforating and stamping without drill hole D10 D113 Reshaping the areas of the connection deformed while pressing out D8 D8 Pressing in D8 D9 3 For this application...

Page 20: ...as of application Rivet Procedure Tool pair Full rivet 6 0 mm Pressing out from 3 ply sheet connections or other thi cker connections D13 D14 Hole punching and stamping D15 D16 Reshaping the areas of...

Page 21: ...irements the reason for the fault must be determined If the quality of the installed rivet is acceptable the work process can be continued After each riveting operation check that the heads of the riv...

Page 22: ...inserts after each completed riveting operation For this remove all of the affected tool components and clean with a suitable cleaning agent If adhesive residue is allowed to remain on the riveting t...

Page 23: ...ressed air supply from the pump after riveting or while work is interrupted If a compressed air hose whips around wildly it could cause severe bodily injury Only store rivet clamps in the transport ca...

Page 24: ...Am Waldesrand 9 11 D 58285 Gevelsberg Germany Phone 492332 66607 0 Fax 492332 66607 941 E mail info tkrgroup com Web www tkrgroup com PSD BED 00000199 Rev4 19 01...

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