TKA LabTower EDI Operating Instructions Manual Download Page 1

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Operating Instructions

LabTower EDI

Art. no.: 07.4415

Art. no.: 07.4445

Art. no.: 07.4430

Serial no.: ..........................

Read these Operating Instructions prior to starting to install and operate the

system!

29.0233, Stand: 06.09 Rights to technical changes reserved!

Summary of Contents for LabTower EDI

Page 1: ...tions LabTower EDI Art no 07 4415 Art no 07 4445 Art no 07 4430 Serial no Read these Operating Instructions prior to starting to install and operate the system 29 0233 Stand 06 09 Rights to technical...

Page 2: ...nts of EC Directive 98 37 EC This declaration becomes invalid when changes which were not agreed to by us are made to the machine Description of the machine Ultrapure water system Machine type LabTowe...

Page 3: ...re you start to install and operate your Ultrapure water system please carefully read the information on how it is to be properly installed and operated that is given in these Operating Instructions T...

Page 4: ...The installation area 17 9 Putting into operation 18 10 Operating elements 20 11 System control 21 11 1 User menu 21 11 1 1 Permeate conductivity 21 11 1 2 Product water conductivity 22 11 1 3 Ultrap...

Page 5: ...Entering the type and serial number of the system 33 11 3 Printer output 34 11 3 1 Standard message 34 11 3 2 Code message 34 11 3 3 Fault message 34 12 Maintenance 35 12 1 Rinsing the membrane 36 12...

Page 6: ...ovided in these Operating Instructions is only valid for the system whose serial number is written in on the front page Please write the serial number of your LabTower system on the front page You can...

Page 7: ...3 2 Compaints Should the system have been damaged during transport Immediately contact the post office railway or forwarding agent Keep the packaging including the outer cardboard box for a possible...

Page 8: ...2 bar and at most 6 bar If the feedwater pressure is higher install an additional pressure reducer DIN EN 1717 requires that water purification systems be equipped with a safety device that protects...

Page 9: ...5 Article no 06 5453 1 x Connector Article no 14 0402 1 x Fine filter 1 m 10 Article no 06 5101 1 x Connecting kit Article no 25 0085 1 x Operating Instructions Article no 29 0233 Connecting kit Arti...

Page 10: ...ure 2 6 bar Product water quality ASTM I dispensing valve Standard UV option Conductivity S cm 0 055 0 055 Resistance M xcm bei 25 C 18 2 18 2 TOC ppb 5 10 1 5 Bacteria KBE ml 1 1 Particles 0 2 m 1 ml...

Page 11: ...m 1 Conductivity product water 0 01 cm 1 Conductivity ultrapure water 0 01 cm 1 Water connections Raw water inlet Hose 8 mm od R3 4 Concentrate outlet Hose 8 mm od Ultrapure water outlet Hose 8 mm od...

Page 12: ...s Stabilizes calcium and magnesium F2 RO Module Semipermeable thin film composite spiral wound membrane F3 Ion exchanger Removes inorganic ions and traces of dissolved organic substances F4 Ultrafiltr...

Page 13: ...etermination of the conductivity after RO as parameter for the permeate quality QIA301 Product water conductivity measuring cell Measuring device for the determination of the conductivity after EDI as...

Page 14: ...of pure water that is fed into the EDI cell product inlet V9 Regulating valve concentrate EDI cell Valve for adjustment of the amount of pure water that is fed into the EDI cell concentrate inlet V10...

Page 15: ...nk B1 through the special conductivity measuring cell QIA301 with temperature compensation TIA500 to dispensing valve V7 as well as through filter F6 to a user The conductivity measuring probe determi...

Page 16: ...ther contaminants away from the surface of the membranes and carries them with it to drain This automatic flushing has a positive effect on the service life of the reverse osmosis module An additional...

Page 17: ...available then a water watcher article no 16 0129 must be installed to protect against damage from water flooding An unrestricted gravity flow of concentrate to the floor drain is obligatory An electr...

Page 18: ...esidual water drainage 11 Product flow rate meter 12 Concentrate flow rate meter 13 Pretreatment 14 Sterile or fine filter 15 Power supply 230V 50Hz 16 Printer connector 17 Power supply EDI 230V 50Hz...

Page 19: ...rked Concentrate Caution The concentrate must be able to flow under free gravity fall to the drain 7 Plug the 4 pin plug of the level control system storage tank marked Niveau in the 4 pin socket 18 o...

Page 20: ...er that you wish to change Switches Interval operation on or in the menu decreases a value on display UV Switches the menu to the next menu point Confirms the value shown in a menu point Switches Nons...

Page 21: ...moves you on from one menu prompt to the next Settings can be changed with the arrow keys and when the appropriate value has been set be confirmed by pressing the Enter key which also takes you to the...

Page 22: ...cm Settings above 150 0 S cm result in the limiting value being switched off The word Off appears in the display The display shows EDI 0 1 S cm Lim val EDI 5 0 S cm 11 1 3 Ultrapure water limiting va...

Page 23: ...f the pre treatment cartridge to display The limiting value for this operating time is set in the UV menu The fault message that is displayed when the limiting value is exceeded is Pretreatment The op...

Page 24: ...ge A eighth press on the menu key in this menu calls the fault storage prompt Confirmation of this with the Enter key allows the fault storage to be looked through The display can show two faults at o...

Page 25: ...from the Assignment Table that follows is entered and confirmed with the Enter key The unlocking remains active for 5 minutes Each access via the code is typed out by the printer RS 232 complete with...

Page 26: ...LabTower EDI Ultrapure water system 26...

Page 27: ...EDI Ultrapure water system 27 Assignment Table for code numbers allowing the system to be unlocked Code no Printer output Person 150 0001 250 0002 350 0003 450 0004 550 0005 650 0006 750 0007 850 0008...

Page 28: ...LabTower EDI Ultrapure water system 28...

Page 29: ...y to select the number in a value which you want to change Using the arrow keys now allows a number from 0 to 9 to be entered at that position A press on the menu key takes you to the next menu prompt...

Page 30: ...11 2 3 Recirculation time A third press on the menu key The recirculation time is shown in this menu Basic setting 15 min Setting range 1 30 min The display shows OEM menu Recirc time 15 min 11 2 4 Ri...

Page 31: ...u Rinse Interval 2 sec 11 2 6 Real time clock A sixth press on the menu key The real time clock is set in this menu Basic setting The actual date Setting range 1 12 months 1 31 days 0 24 h 0 60 min Th...

Page 32: ...itching units A ninth press on the menu key In this menu a choice can be made as to whether the specific electric resistance or the conductivity is to be displayed Basic setting Conductivity S cm Sett...

Page 33: ...hows OEM Menu Off 100 On 85 11 2 12 Programme choice UPW PW EDI A twelfth press on the menu key The grade of the equipping of the system can be set in this menu to differentiate between UPW PW and ver...

Page 34: ...99 04 TC on UV off LF1 0 062 S cm LF2 9 2 S cm Temp 11 5 C 11 3 2 Code message Whenever a code number is entered in the controls and confirmed with the Enter key then the code input is immediately pri...

Page 35: ...guarantee is only to be carried out by TKA or by a customer service which is expressly authorized by TKA to do this The operating staff assigned is committed to carry out daily weekly checks During t...

Page 36: ...meate outlet of the Ultrapure water system and re connect the EDI power supply Cleaning the membrane Automatic rinsing lengthens the service life of your reverse osmosis module Coarse particles and ot...

Page 37: ...water 7 Removed the spent pre treatment unit 8 Connect the new prefilter cartridge and hardness stabilizer together by plugging them with the connector as shown in the diagram above 9 Screw the filter...

Page 38: ...ressure tube 1 Remove the pressure tube from the holding sleeves Open the cap nut 3 on the pressure tube and remove the RO membrane 2 Insert the new RO membrane in the pressure tube 1 with the two O r...

Page 39: ...cartridge cover 5 Disconnect the quick connects on the feedwater inlet and purified water outlet of the Ultrapure water module then close the inlet and outlet with the stoppers which you have kept for...

Page 40: ...water module is replaced A TKA disinfection cartridge article no 09 2201 is required for disinfection of the system MICRO Chlor disinfectant article no 09 2202 are to be used as disinfectant To avoid...

Page 41: ...s full and then pour the contents of a can of MICRO Chlor in Important The cartridge must be completely filled with water for successful disinfection 9 Screw the stopper back in the lid of the disinfe...

Page 42: ...tall a new filter element in the pretreatment and a new ultra pure water module following disinfection of the system The 0 2 m sterile vent filter can be autoclaved if required Replacement parts Ultra...

Page 43: ...er capacity is exhausted Replace ion exchanger with a new one System control no longer reacts Improper operation Remove line plug for 5 seconds Water flows out Leaky hose connection Feedwater pressure...

Page 44: ...l Fault message Lim val pure w The limiting value is set too low Check and re adjust the limiting value setting Fault message UV time The operating hours of the UV lamp have been exceeded Replace the...

Page 45: ...Replace the system control see Lim val EDI Fault message Measuring cell Temp Cable break at the measur ing cell System control defect Replace the measuring cell Replace the system control The address...

Page 46: ...3 F2 Reverse osmosis membrane for system 15 L h 2x Reverse osmosis membrane for system 30 45 L h 2x Module pressure tube for system 15 45 L h 2x 22 0046 22 0087 22 0047 4 V1 Inlet solenoid valve 15 01...

Page 47: ...lter cartridge 5 m Activated carbon 5 Hardness stabilizer 5 Connector 06 5203 06 5453 14 0402 24 With pre installed Softener or Mix Multi filter Prefilter cartridge 5 m Activated carbon 10 06 5201 25...

Page 48: ...5 m Activated carbon 5 Article no 06 5203 Hardness stabilizer 5 Article no 06 5453 Connector Article no 14 0402 Prefilter cartridge 5 m Activated carbon 10 Article no 06 5201 only with upstream soften...

Page 49: ...LabTower EDI Ultrapure water system 49 17 Terminal assignment...

Page 50: ......

Page 51: ...h Concentrate EDI L h Operating hours RO h Change of prefilter yes no Change of hardness stabilizer yes no Change of sterile filter or fine filter yes no Change of ultrapure water module yes no Remar...

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