Titan TX200S Manual Download Page 5

GokartsUSA.com                HPO High Performance Option Installation      Honda GX, Titan TX200S                    5 

Installing the Mikuni Carburetor and 

Exhaust Pipe: 

Now that you have removed the exhaust and the carburetor, 

it is time to install the HPO kit on your engine. 

Step 1 

Installing the exhaust pipe: 

Step one; attach your Stinger or Fatty exhaust to 

the engine block and s

tart to tighten the 1.5” nut 

on to the exhaust. Stop tightening it when you 

feel the nut is snug on the bolt. 

 
 

 

 
 

 

 
 

 

 
 

 

 
 

 

 
 

Step 2 

Installing the exhaust pipe: 

Step two; now it is time install your new Mikuni 

carburetor. First install the exhaust manifold to 

the intake. Use two 3/8” bolts to attach the 

manifold to the intake, tighten until you feel it is 

snug. 

 

  

 

 

Step 2 Diagram: 

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 

 

  

 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 
 

 
 
 
 
 

 

Step 3 

Installing the exhaust pipe 
 

Step three; now it’s time to install the throttle 

cable to your carburetor. To attach the throttle 

cable, make sure that the cable is already set 

place on your bike. Now unscrew the cap on the 

carb and take out the spring. Now that you have 

removed the cap and the spring you will be able 

to see the slide inside the carburetor. Reach in 

with your index finger and pull out the slide. 

 

 

 

 

 

 

 

 

 

Now push the needle jet out threw the slide. 

Notice that there are five notches at the top of 

the needle where the clip can be adjusted. You 

can adjust the clip by putting it on the desired 

setting. The bottom notch would be the richest 

air to fuel ratio and the top notch would be the 

leanest setting. But for the base line test adjust 

the clip to its center notch. 

Slide 

Spring 

Carburetor Cap 

Summary of Contents for TX200S

Page 1: ...last 40 years Performance parts available to boost horsepower all the way up to 26hp with HPO kit installed Mikuni 22MM Carburetor Mikuni Intake Curved or Inverted Exhaust Header Stinger or Fatty NOTE...

Page 2: ...ion Instructions Step 1 Unboxing the engine 1 Carefully open the box to take out the engine 2 Take the engine out of the box and take off the cover 3 Set your engine down on your work table Deconstruc...

Page 3: ...GokartsUSA com HPO High Performance Option Installation Honda GX Titan TX200S 3 Step 1 Diagram Step 2 Diagram 3 8 Socket Lift up the gas tank and set it aside for now...

Page 4: ...make sure that you do not remove the governor or it will drop down into your engine cylinder Step 5 Carburetor removal Step five after the throttle lever has been removed you can now remove the carbu...

Page 5: ...ghten until you feel it is snug Step 2 Diagram Step 3 Installing the exhaust pipe Step three now it s time to install the throttle cable to your carburetor To attach the throttle cable make sure that...

Page 6: ...he slide will have an opening at the bottom Once the cable is through the slide grab your wire stop and thread the cable through the wire stop and then adjust the tightness of the cable with the screw...

Page 7: ...e hose clamp Stop once you feel the hose clamp is snug on the carb Step 6 Installing the gas tank Step 6 now that you have attached the carburetor and the exhaust pipe it s time to install the gas tan...

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