Titan Stati-Kit 2000 Owner'S Manual Download Page 10

 

10 

 © Titan Tool.  All rights reserved. 

Problem

  A.  No green light on Power Pack.

  B.   Gun on-off switch performing 

opposite.

  C.   No red light on Power Pack.

  D.   Spray pattern not even; 

unsymmetrical or poor 

atomization.

  E.   Spray pattern is correct, but 

there is no wraparound.

  F.  Air leaking at tip without 

pulling trigger.

  G.  Air leaks between gun body 

and gun barrel.

  H.  No air at tip when trigger is 

pulled.

  I.  Material leaks at front or rear 

packings.

  J.  Material leaks at tip without 

pulling trigger.

  K.  No material at tip when trigger 

is pulled.

  L.  Material leaks at joint between 

gun body and gun barrel when 

trigger is pulled.

cause

  1.  Dead outlet.

  2.  Fuse blown.

  3.  Not plugged in.

  4.  Faulty circuit board.
  1.  Defective switch.

 
  1.  Cable from gun to Power Pack loose or not 

connected.

  2.   Cable from gun to Power Pack defective.

  3.  Blown fuse.

  4.  If the trigger on the gun is pressed and 

the above causes have been checked and 

remedied and there is still no high voltage, 

then the high voltage generator or Power 

Pack need service.

  1.  Plugged spray tip.

  2.  Worn or faulty tip.

  3.  Paint too thick.

  4.  Uneven air distribution at tip unit.
  1.  Object not grounded.

  2.  Cable not fitted properly.

  3.  Cable faulty.

  4.  High voltage generator.

  5.  Power Pack is turned off.

  6.  Gun ON/OFF switch is OFF.

  7.  Fluid pressure too high.

  8.  Air pressure too high.

  9.  Electrode dirty or damaged.
  1.  Air valve is faulty.

  1.  Gun barrel nut is loose.

  1.  Air hose not connected.

  2.  No air supply.

  3.  Wrong tip body fitted.

  4.  Round tip nut screwed down too hard.

  5.  Air channels in tip body or cascade 

blocked.

  1.  Packings not tight enough.

  2.  Packing faulty.
  1.  Valve stem and valve seat dirty or faulty.

 
  1.  No material supply.

  2.  Gun filter blocked or fitted upside-down.

  3.  Tip plugged.
  1.  Gun barrel nut loose.

  2.  Material channel faulty.

Solution

  1.  Live outlet.

  2.  Replace fuse.

  3.  Plug in.

  4.  Take to Authorized Service Center.
  1.  Take to Authorized Service Center.

  1.  Tighten power cable.
  2.  Replace power cable.

  3.  Check fuse; replace if necessary.

  4.  Take to Authorized Service Center.

  1.  Clean tip.

  2.  Replace tip.

  3.  Thin paint.

  4.  Clean all air passages.
  1.  Check ground.

  2.  Check connection.

  3.  Replace cable.

  4.  Replace.

  5.  Turn ON.

  6.  Turn ON.

  7.  Reduce fluid pressure.

  8.  Reduce air pressure.

  9.  Clean or replace.
  1.  Replace air valve.

  1.  Tighten nut.

  1.  Connect air hose.

  2.  Check air supply.

  3.  Fit correct EAC tip body.

  4.  Unscrew nut slightly.

  5.  Unblock air channels as necessary or take to 

Authorized Service Center.

  1.  Lightly tighten packing nuts.

  2.  Replace packings as necessary.
  1.  Clean or replace as necessary.

  1.  Check supply pressure.

  2.  Replace filter, or mount it correctly.

  3.  Unplug tip.
  1.  Tighten nut.  Do not overtighten.

  2.  Take to Authorized Service Center.

Troubleshooting

Summary of Contents for Stati-Kit 2000

Page 1: ...ctions Please read and retain for reference Owner s Manual Do not use this equipment before reading this manual Stati Kit 2000 Electrostatic Spraying System Register your product online at www titantool com Proper registration will serve as proof of purchase in the event your original receipt becomes misplaced or lost Model 0292003 ...

Page 2: ...incompatible materials May cause property damage or severe injury prevention Some spray pumps prohibit the use of halogenated hydrocarbon solvents Halogenated hydrocarbon solvents such as methylene chloride and 1 1 1 Trichlorethane are not compatible with aluminum and may cause an explosion If you are not sure of a material s compatibility with aluminum contact your coatings supplier Halogenated h...

Page 3: ...ly coating materials with a specific resistance of 50 3 5000 K Ohms If you are not sure of the specific resistance check with the coating supplier before using Introduction Introduction to Electro Static Spraying The spraying medium is atomized using a pneumatic or diaphragm pump and a booster air feed supply A high DC voltage up to 80 kV applied across the grounded component and the electrode fit...

Page 4: ... BODY HANDLE WITH HIGH VOLT AGE GENERATOR AIR INLET PAINT FILTER TRIGGER FLUID INLET TIP ELECTROSTATIC ON OFF SWITCH VM 200 Electrostatic Power Pack The heavy metal case is water tight All external components and operating controls as well as the case finish are largely solvent resistant With the power switch on the green pilot lamp lights up Internal components now convert the supplied voltage in...

Page 5: ... 2 Place the power pack mounting bracket assembly on any 1 diameter tube preferably as illustrated below 3 Align support clamps 5 with mounting bracket 1 using the other allen wrench provided attach the 2 pieces with the 4 1 4 lockwashers 6 and socket head screws 7 tightening down equally on both sides Typical Mounting Arrangement Airless Sprayer Figure 3 1 2 3 4 5 6 7 ...

Page 6: ...s used adjust air pressure regulator between 10 30 psi 4 Be sure all items within the spray area are well grounded Refer back to Warnings Electrostatic arcing may cause fire explosion 5 Test spray pattern and finish on a sample surface Keep the spray 8 12 inches away from the work surface Readjust fluid and or air pressure to achieve the optimum atomization and spray pattern 6 Use the Air Adjustme...

Page 7: ...l the cleaning operation has been completed all cleaning materials have been removed from spray area and spray area is free of any vapors produced by the cleaning operation If defects in the equipment are found DO NOT use until repairs are completed Clean equipment immediately after use NEVER IMMERSE SPRAY GUN IN ANY FLUID AT ANY TIME Flush out fluid passages with a cleaning solvent compatible wit...

Page 8: ...al tool 4 When adjusting tip nut leave a gap for atomizing air between the air cap and tip body Assembly of flat spray tip If the round nozzle body is attached Figure 7 1 Remove tip body D from the spray gun body F Use the procedure described in Changing the round nozzle body Figure 7 Figure 8 G F H J D F 2 Mount tip G on the paint channel of the spray gun body F See figure 8 3 Place spray gun bod...

Page 9: ...ront packing adjustment 1 If there is evidence of material leakage past the front seal 10 lightly tighten the packing nut 11 with the universal wrench Figure 10 Valve seal replacement To replace valve seals you must remove the entire valve rod 1 Actuate trigger 3 and unscrew trigger lock knob 2 remove the compression spring Figure 11 2 Remove screws holding trigger asembly in place and remove trig...

Page 10: ...ON OFF switch is OFF 7 Fluid pressure too high 8 Air pressure too high 9 Electrode dirty or damaged 1 Air valve is faulty 1 Gun barrel nut is loose 1 Air hose not connected 2 No air supply 3 Wrong tip body fitted 4 Round tip nut screwed down too hard 5 Air channels in tip body or cascade blocked 1 Packings not tight enough 2 Packing faulty 1 Valve stem and valve seat dirty or faulty 1 No material ...

Page 11: ... Titan Tool All rights reserved 11 Notes ...

Page 12: ...12 Titan Tool All rights reserved Parts Listing GM 2000 EAC Figure 9 ...

Page 13: ...4 Compression spring 9994248 25 Compressing element EAC 0179488 26 Locking nut 0179356 27 Double socket 9994627 28 Air hose 0128510 30 Connection adapter BSP 1 4 9983226 31 Connecting cable Call Factory 32 Connecting adapter M16x1 5 0097201 33 Hose cover 0179248 34 Flat head screw 9900808 35 Trigger 0179219 36 Cylindrical filter 9995611 37 Filter screw 0179383 38 Material connector 0179241 39 High...

Page 14: ...0 0128559 21 50 021 50 0128561 26 50 026 50 0128562 31 50 031 50 0128563 36 50 036 50 Round tip Part Tip Orifice Size Volume Fan Number Marking 001 Inch oz Min Width 0132720 R11 2 0066 2 28 0178 0132721 R12 2 0080 3 07 0240 0132722 R13 2 0092 3 74 0292 0132723 R14 2 0104 4 77 0373 0132724 R15 2 0110 5 29 0413 0132725 R16 2 0115 6 02 0470 0132726 R17 2 0121 6 72 0525 0132727 R18 2 0126 7 30 0570 01...

Page 15: ... Titan Tool All rights reserved 15 Notes ...

Page 16: ...e information and assistance in making claims to the original manufacturers under their warranty 2 Normal wear and or defects caused by or related to abrasion corrosion abuse negligence accident faulty installation or tampering in a manner which impairs normal operation 3 Transportation costs and other incidental direct special or consequential damages or loss Any implied warranty of merchantabili...

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