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8

COMPONENT CHECKLIST

Prior to start up use the following list to double check the conveyor components.

MOTOR 

Have a qualified electrician ensure the motor is wired correctly for your power source.  

Check that motor is securely fastened to the reducer or motorbase.

REDUCER 

Check that the proper amount of oil is in the reducer.*  

Make sure a vent plug is 

installed on the reducer.*  

(A solid plug is usually installed for shipping.)

BEARINGS 

Double check that bearings are fastened securely.  Be sure that locking collars are 

tightened and set screws are screwed in firmly to the shaft.

GENERAL 

Check that sprockets with chain and/or sheaves with v-belt are aligned and 

properly tensioned.*

*Additional information available in Maintenance section.

START UP

1.

With no load on the belt, jog the belt until it makes a complete revolution.  This will ensure that there are no

obstructions.

2.

Run the belt for several hours before placing the conveyor into production.  During this time watch how thebelt is

tracking.  If the belt is running off to one side, loosen the bearing (on the drive end), on that side and with the

pusher bolt provided (See 

FIGURE 4

) move the driveplate out slightly.  This will force the belt towards the

opposite side.  When the belt is tracking properly, tighten down the bearing and lock the pusher bolt in place with

the locking nut provided.

 

 

CHECK AT LEAST WEEKLY FOR PROPER TRACKING.

NOTE:  Wear marks on the outside surface of the belt sidewings indicate the belt is tracking incorrectly.

3.

As the belt is running observe the cotter pins on either side.  Make certain they are all spread properly.

TORQUE LIMITER

Torque limiters are often provided to give protection against overloading or jamming.  If the belt is factory installed, the torque 

limiter is set to allow the belt to run freely without torque limiter slippage occurring (This may not be sufficient for the loads 

to be carried).  If slippage of the torque limiter occurs, See the separate Torque Limiter Instructions sent with your conveyor 

for further instructions

 

 

 

 

SEE THE TORQUE LIMITER INSTRUCTIONS THAT CAME WITH THE CONVEYOR 
FOR 

 

ADJUSTMENT/REPLACEMENT INSTRUCTIONS AND PARTS LISTS. 

 

MAINTENANCE 

BELT CARE

1.

LUBRICATION

 - Periodically oil the hinged steel belt to keep the belt components moving freely andreduce belt

drag.  This will minimize wear on the belt and drive components and is especially important if the belt is operating

in wet conditions.

2.

BELT TENSION

 - Check for proper belt tension at least monthly or after any  jamming.  Use the following

information as a guide for tension.

CAUTION

!

CAUTION

!

Go to Table of Contents

Summary of Contents for IMPACT 640

Page 1: ...982 6600 800 558 3616 FAX 920 982 7750 E mail sales titanconveyors com Website www titanconveyors com Serial No MODEL 640 Hinged Steel Belt Conveyor to View the Instructional Videos Installing a Hinge...

Page 2: ...harges for correction of defects by others will not be acceptable unless so authorized in writing prior to the work being performed by an officer of the company Damage caused by deterioration due to e...

Page 3: ...to avoid electrical shock NEVER climb sit walk or ride on conveyor ALWAYS keep hands away from conveyor while moving ALWAYS keep hair and loose clothing away WARNING KEEP AWAY Moving equipment can ca...

Page 4: ...for damage If you find any damage note it on the bill of lading YOU MUST also file a claim IMMEDIATELY with the carrier II INSTALLATION WEAR SAFETY GLASSES SAFETY SHOES AND GLOVES HAVE AREA AROUND INS...

Page 5: ...YORS 7 21 5 SUPPORT ASSEMBLY Standard heavy duty supports are always shipped assembled See FIGURE 2 for component breakdown IT IS THE CUSTOMERS RESPONSIBILITY TO LAG THE SUPPORTS TO THE FLOOR AFTER TH...

Page 6: ...thly Look for and remove any foreign objects nuts bolts tools etc from the frame and tracks BELT INSTALLATION to View the Instructional Videos Installing a Hinged Steel Belt Conveyor https youtu be Hl...

Page 7: ...the frame to allow for connection of the next section of belt 4 When the belt is fed around the infeed sprockets make sure the belt rollers remain tight against the sprocket teeth as feeding continues...

Page 8: ...e watch how thebelt is tracking If the belt is running off to one side loosen the bearing on the drive end on that side and with the pusher bolt provided See FIGURE 4 move the driveplate out slightly...

Page 9: ...n the motor nameplate 4 LUBRICATION Most electric motors are lubricated for life and under normal conditions require no more lubrication Under severe conditions where additional lubrication is require...

Page 10: ...ears Too much oil can cause overheating seal deterioration and leakage FIGURE 5 CAUTION SIDEMILL MOTOR SHAFT BORE REDUCER KEYSEAT CUT MOTOR SHAFT 1 3 NO IF MOTOR SHAFT HAS A KEYSEAT MADE BY AN ENDMILL...

Page 11: ...oil Use the chart below Shut off conveyor before removing guards to apply oil REMEMBER ALL GUARDS AND BOTTOM PANS IF PROVIDED MUST BE REPLACED BEFORE RUNNING CONVEYOR TITAN INDUSTRIES IS NOT RESPONSI...

Page 12: ...and or file Clean off metal particles and dirt from the shaft and sheave before installation 2 Sheaves must be in line with each other and installed on shafts which are parallel with each other 3 DO...

Page 13: ...1 OUTSIDE SIDEBAR D HOLE 2 OUTSIDE SIDEBAR ROUND HOLE 3 2 DIA SINGLE FLANGE ROLLER 4 SIDEWING R H OLD STYLE 5 SIDEWING R H NEW STYLE 6 SIDEWING L H OLD STYLE 7 SIDEWING L H NEW STYLE 8 COTTER PIN 9 A...

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