PowrCoat
1
GB
Contents
Contents
Page
1.
Safety regulations for Airless spraying ...................................... 2
1.1
Explanation of symbols used .............................................................. 2
1.2
Compressor safety .................................................................................. 3
1.3
Setting up on uneven surfaces ........................................................... 4
1.4
Freezing Parts ........................................................................................... 4
2.
General view of application ............................................................. 5
2.1 Application ................................................................................................ 5
2.2
Coating materials .................................................................................... 5
3.
Description of unit................................................................................ 5
3.1
Airless process .......................................................................................... 5
3.2
Functioning of the unit ......................................................................... 5
3.3
System diagram ....................................................................................... 6
3.4
Technical data for PowrCoat units .................................................... 7
4. Operation .................................................................................................. 8
4.1 Setup ............................................................................................................ 8
4.2
Automatic lubricator .............................................................................. 9
4.3
Preparing a new sprayer ....................................................................... 9
4.4
Preparing to spray .................................................................................10
4.5 Spraying ....................................................................................................10
4.6
Pressure relief procedure ...................................................................11
4.7
Cleaning a clogged tip ........................................................................11
5. Cleanup ....................................................................................................12
5.1
Special cleanup instructions for use with
flammable solvents ..............................................................................12
5.2
Cleaning the sprayer ............................................................................12
5.3
Cleaning the air filter ............................................................................13
Page
6. Maintenance..........................................................................................13
6.1
Daily maintenance ................................................................................13
6.2
Maintaining the filter assembly........................................................14
6.3
Maintaining the air motor ..................................................................15
6.4
Maintaining the fluid pump ..............................................................15
7. Troubleshooting .................................................................................15
7.1
Spray gun .................................................................................................15
7.2
Air motor ..................................................................................................15
7.3
Spray patterns ........................................................................................16
7.4
Fluid pump ..............................................................................................17
8. Servicing ..................................................................................................18
8.1
Servicing the air motor ........................................................................18
8.2
Servicing the pump assembly ..........................................................20
Accessories and spare parts ........................................................................66
Spare parts list for the main assembly .................................................. 66/67
Spare parts list for the wall mount assembly ..................................... 68/69
Spare parts list for the upper housing assembly .............................. 70/71
Spare parts list for the air motor ............................................................ 72/73
Spare parts list for the fluid pump assembly ..................................... 74/75
Spare parts list for automatic filter, regulator, lubricator
assembly .......................................................................................................... 76/77
Spare parts list for the high-pressure filter ......................................... 78/79
Spare parts list for the cart assembly .................................................... 80/81
Warranty ...............................................................................................................81