background image

3

CONTENTS 

1.Safety ....................................................................................1

   1.1 Introduction ......................................................................................... 1

   1.2 Safety Instructions for Commissioning ................................................ 1

   1.3 Safety Instructions for Operation ......................................................... 1

   1.4 Safety Instructions for Maintenance .................................................... 3 

   1.5 Risks ................................................................................................... 3

2. Unpacking & Set-up .............................................................4

   2.1 Delivery & check of packages ............................................................. 4

   2.2 Lifting & handling ................................................................................. 4

3 Specifications

 .......................................................................5

4 Floor requirement

 .................................................................6

   4.1 Select the site area ............................................................................. 6

   4.2 Floor Requirements ............................................................................. 6

5 Installation Instructions

 .......................................................7

   5.1 Mounting the hydraulic power unit/connect hose assembly ................ 7

   5.2 Lift the unit to attach the lifting plates and saddles ............................. 7

   5.3 Lifting plates, adapters & rubber saddle attachment ........................... 7

   5.4 Electrical Connections ......................................................................... 8

6 Operation Instructions

 ..........................................................8

   6.1 Defects / Malfunctions ......................................................................... 8

   6.2 Controls ............................................................................................... 8 

   6.2.1 Up Control ........................................................................................ 8 

   6.2.2 Safety Lock Control .......................................................................... 9 

   6.2.3 Lowering Control .............................................................................. 9

   6.3 Operation ............................................................................................ 9

7 Maintenance ........................................................................11

   7.1 Maintenance Schedule .......................................................................11

      7.1.1 DAILY ...........................................................................................11

      7.1.2 MONTHLY ....................................................................................11

      7.1.3 BI MONTHLY ................................................................................11

      7.1.4 YEARLY .......................................................................................11

      7.1.5 EVERY OTHER YEAR ................................................................ 12

   7.2 Maintenance by the Operator ............................................................ 12

      7.2.1 Hydraulic System ........................................................................ 12

      7.2.2 Greasing Points ........................................................................... 13

      7.2.3 Operational and Wear Checks .................................................... 13

      7.2.4 Lift Stability .................................................................................. 13

   7.3 Cleaning ............................................................................................ 13

8 Troubleshooting

 ..................................................................14

   Explosive Drawing ................................................................................... 15

   Parts List ............................................................................................ 15-16

Summary of Contents for MRL-6000

Page 1: ...IS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR...

Page 2: ...ability is determined on behalf of Titan Lifts two estimates must be submitted for damages to be reimbursed It is imperative that the claimant complies with these procedures because without proper ass...

Page 3: ...e unit to attach the lifting plates and saddles 7 5 3 Lifting plates adapters rubber saddle attachment 7 5 4 Electrical Connections 8 6 Operation Instructions 8 6 1 Defects Malfunctions 8 6 2 Controls...

Page 4: ...the vicinity of explosives or flammable liquids outdoors or in moist rooms e g car wash 1 3 SAFETY INSTRUCTIONS FOR OPERATION Read this entire manual Load should not exceed rated capacity for this li...

Page 5: ...commended lifting points After positioning the vehicle apply the parking brake Use caution when removing or installing heavy vehicle components which may result in center of gravity displacement Use t...

Page 6: ...points on moving parts during operation WARNING Avoid bumping your head on lift or vehicle WARNING Keep feet clear of lift while lowereing WARNING Avoid excessive rocking of vehicle while on lift WAR...

Page 7: ...e parts 2 1 DELIVERY AND CHECK OF PACKAGES When the lift is delivered carefully unpack the lift making sure all the parts have been included Check for possible damages due to transport and storage ver...

Page 8: ...FICATIONS MRL 6000 Load capacity 6000 lbs 2700kg Raising Lowering time Approx 40sec Minimum height 4 3 4 12 1mm Maximum lifting height 48 1 2 123 2mm 54 137 2mm Operating temperature 41 131 F 5 55 C N...

Page 9: ...r to use Do not use the lift on concrete expansion seams or on cracked defective concrete WARNING SPECIFICATIONS OF CONCRETE MUST BE ADHERED TO FAILURE TO DO SO COULD CAUSE LIFT FAILURE RESULTING IN P...

Page 10: ...oil tank with a premium quality ISO 32 AW 32 or AW 46 hydraulic oil or premium quality ATF DEXRON III MERCON 7 Insure all hydraulic fittings are tight and not leaking 5 2 LIFTING THE UNIT TO ATTACH TH...

Page 11: ...URE SUPPORT OR LOWER THE LIFT IMMEDIATELY CONTACT QUALIFIED SERVICE PERSONNEL 6 1 DEFECTS MALFUNCTIONS 6 2 CONTROLS Once the up button is pressed the lift moves up until the button is released or the...

Page 12: ...of the vehicle 3 Turn off the vehicle s engine and engage the parking brake of the vehicle 4 Read the vehicles owner s manual to identify the recommended vehicle lifting points 5 Prepare the work area...

Page 13: ...call an authorized service agent 9 When lift reaches maximum height a limit switch will come into operation and stop the lift When lift has stopped press and hold the lowering handle Fig 3 until load...

Page 14: ...ber lifting pads and replace as necessary if worn or torn 7 1 2 MONTHLY 1 Check safety mechanism operation 2 Check condition of shafts shaft locks and bushings 3 Check overall cleanliness 4 Clean and...

Page 15: ...nd add fluid as required Use premium quality ISO 32 AW 32 or AW 46 hydraulic oil or premium quality ATF DEXRON III MERCON 2 Check all hydraulic hoses and connections for tightness before each use to e...

Page 16: ...of damage prior to each use Do not use this product if worn or damaged 7 2 4 LIFT STABILITY 1 Every six months check the nuts of all bolts for tightness 2 Retighten them as required 7 3 CLEANING DANGE...

Page 17: ...evant connection for proper operation Replace if needed The lowering solenoid valve does not close Check and clean if dirty or replace if faulty The suction pump filter is dirty Check and clean if nee...

Page 18: ...Cotter Pin 2 8 Hydraulic unit 1 9 Locking Release handle 1 10 Heavy duty iron PU wheel 2 11 Spindle 3 1 12 Spindle retainer ring 2 14 Hydraulic fitting 1 15 Washer 2 1 2 3 4 5 6 10 7 7 1 8 9 2 3 4 5...

Page 19: ...lock bar 1 34 Cylinder 2 35 Spindle retainer ring 4 36 Spindle 9 2 37 Spindle 5 2 38 Cotter pin 2 39 Self lock nut 1 40 Spindle 4 1 41 Spindle 2 2 42 Spindle retainer ring 2 43 Inner arm assembly 1 44...

Page 20: ...ion factors when using this product to determine safety in all circumstances being used Copyright 2010 by Titan Marketing LLC All rights reserved No portion of this manual or any artwork contained her...

Reviews: