3
CONTENTS
1.Safety ....................................................................................1
1.1 Introduction ......................................................................................... 1
1.2 Safety Instructions for Commissioning ................................................ 1
1.3 Safety Instructions for Operation ......................................................... 1
1.4 Safety Instructions for Maintenance .................................................... 3
1.5 Risks ................................................................................................... 3
2. Unpacking & Set-up .............................................................4
2.1 Delivery & check of packages ............................................................. 4
2.2 Lifting & handling ................................................................................. 4
3 Specifications
.......................................................................5
4 Floor requirement
.................................................................6
4.1 Select the site area ............................................................................. 6
4.2 Floor Requirements ............................................................................. 6
5 Installation Instructions
.......................................................7
5.1 Mounting the hydraulic power unit/connect hose assembly ................ 7
5.2 Lift the unit to attach the lifting plates and saddles ............................. 7
5.3 Lifting plates, adapters & rubber saddle attachment ........................... 7
5.4 Electrical Connections ......................................................................... 8
6 Operation Instructions
..........................................................8
6.1 Defects / Malfunctions ......................................................................... 8
6.2 Controls ............................................................................................... 8
6.2.1 Up Control ........................................................................................ 8
6.2.2 Safety Lock Control .......................................................................... 9
6.2.3 Lowering Control .............................................................................. 9
6.3 Operation ............................................................................................ 9
7 Maintenance ........................................................................11
7.1 Maintenance Schedule .......................................................................11
7.1.1 DAILY ...........................................................................................11
7.1.2 MONTHLY ....................................................................................11
7.1.3 BI MONTHLY ................................................................................11
7.1.4 YEARLY .......................................................................................11
7.1.5 EVERY OTHER YEAR ................................................................ 12
7.2 Maintenance by the Operator ............................................................ 12
7.2.1 Hydraulic System ........................................................................ 12
7.2.2 Greasing Points ........................................................................... 13
7.2.3 Operational and Wear Checks .................................................... 13
7.2.4 Lift Stability .................................................................................. 13
7.3 Cleaning ............................................................................................ 13
8 Troubleshooting
..................................................................14
Explosive Drawing ................................................................................... 15
Parts List ............................................................................................ 15-16