Titan Lifts HD2P-9000AC Installation, Operation & Maintenance Manual Download Page 1

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INSTALLATION, OPERATION

& MAINTENANCE MANUAL

FOLLOW THIS MANUAL CAREFULLY TO ENSURE THE MACHINE WILL

FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE.

FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY

RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE. KEEP THIS MANUAL IN A

SAFE DRY PLACE FOR FUTURE REFERENCE.

MODELS:
HD2P-9000AC & HD2P-9000AF

9,000 LB CAPACITY 2 POST LIFTS

Summary of Contents for HD2P-9000AC

Page 1: ...ILL FUNCTION CORRECTLY AND PROVIDE MANY YEARS OF DEPENDABLE SERVICE FAILURE TO FOLLOW THESE INSTRUCTIONS AND SAFETY WARNINGS MAY RESULT IN PERSONAL INJURY OR PROPERTY DAMAGE KEEP THIS MANUAL IN A SAFE...

Page 2: ...distance Titan Lifts or its representatives must approve the pictures before anything can be moved D If any potential liability is determined on behalf of Titan Lifts two estimates must be submitted...

Page 3: ...HEET PAGE 8 6 INSTALLATION INSTRUCTIONS PAGE 9 7 OPERATION INSTRUCTIONS PAGE 12 7 1 DEFECTS MALFUNCTIONS PAGE 12 7 2 CONTROLS PAGE 12 7 2 1 UP CONTROL PAGE 12 7 2 2 SAFETY LOCK CONTROL PAGE 12 7 2 3 L...

Page 4: ...mmended Always lift the vehicle using all four arms Never use the lift to raise one end or one side of vehicle FAILURE TO COMPLY WITH INSTRUCTIONS COULD RESULT IN PROPERTY DAMAGE WARNING READ ENTIRE M...

Page 5: ...nd sufficiently lit Vehicle doors should be closed during the raising and lowering cycles Closely watch the vehicle and lift during the raising and lowering cycles Do not operate the lift in explosive...

Page 6: ...the lift is increased when the vehicle is improperly placed on the platforms when the vehicle s weight or physical dimensions exceed the rated capacity of the lift or when there is excessive movement...

Page 7: ...of providing 3 000 psi Please read the Safety Procedures and operation instructions in this manual before operating the lift Proper installation is very important To minimize the chance of making an e...

Page 8: ...he lift be careful the objects do not drop from the package when opening LIFT AND HANDLE ONLY ONE PACKAGE AT A TIME 3 1 DELIVERY AND CHECK OF PACKAGES 3 2 LIFTING AND HANDLING 3 3 PREPARATION When loa...

Page 9: ...OR IS OF QUESTIONABLE SLOPE CONSIDER A SURVEY OF THE SITE AND OR THE POSSIBILITY OF POURING A NEW LEVEL CONCRETE SLAB 5 1 SELECTING THE SITE AREA 5 2 FLOOR REQUIREMENTS 1 Make sure that adequate space...

Page 10: ...2 in any direction Concrete thickness should be a minimum of 4 3 DANGER DO NOT Install on asphalt or other similar unstable surface Columns are supported only by anchoring in floor 4 Shim each column...

Page 11: ...error is made during the installation of these anchors this will allow for the anchor bolt to be driven down into the ground so that a new anchor may be installed in place fig 1 5 Be sure to clean al...

Page 12: ...e 3 4 washers or shim stock placing shims as close as possible to the hole locations This will prevent bending the column bottom plates Tighten 3 4 anchor bolts to 85 lbs NOTE DO NOT USE IMPACT WRENCH...

Page 13: ...lly engage the gear on the arm Grease these pins to prevent excessive wear 17 Adjust the carriage cables tension Adjust each cable to approximately 1 2 side to side play Check the latch releases to in...

Page 14: ...safety latches click together and all air is removed from the system Ensure all hydraulic fittings are tight and not leaking To lower the lift the safety latch releases must be manually released Latc...

Page 15: ...ONS SUCH AS JERKY LIFT MOVEMENT OR DEFORMATION OF THE SUPERSTRUCTURE SUPPORT OR LOWER THE LIFT IMMEDIATELY CONTACT QUALIFIED SERVICE PERSONNEL WARNING PAY CLOSE ATTENTION WHEN SETTING THE LOCKS THE LO...

Page 16: ...ad the vehicles owner s manual to identify the recommended vehicle lifting points 5 Prepare the work area according to this manual Move the lifting arms inward and position the rubber pads to contact...

Page 17: ...safety locks 11 Once the repair work to the vehicle is complete make sure to remove all tools safety jack stands and materials from under the vehicle and lift Also make sure the work area is clear and...

Page 18: ...or torn 5 Check hydraulic connections and hoses for leakage 6 Check chain connections Bends cracks and looseness 7 Check for frayed cables in both raised and lowered positions 8 Check snap rings at a...

Page 19: ...operating in harsh or dusty conditions a shorter interval may be required THE FOLLOWING ITEMS SHOULD ONLY BE PERFORMED BY A TRAINED MAINTENANCE EXPERT Replace hydraulic hoses Replace chains and roller...

Page 20: ...ightness before each use to ensure proper working condition 3 Lightly oil the cylinder rods at least once every six months or when they become dry IMPORTANT AFTER CLEANING WORKSHOP FLOOR OR LIFT TO MA...

Page 21: ...ety lock is audibly and visibly operating correctly 4 Check the floor for stress cracks near the anchor bolts 1 Every six months check the nuts of all bolts for correct installation torque 2 Retighten...

Page 22: ...or hums and will not run A Impeller fan cover is dented Take off and straighten B Faulty wiring Call electrician C Bad capacitor Call electrician D Low voltage Call electrician E Lift overloaded Reduc...

Page 23: ...of energy sources per ANSI Z244 1 1982 before beginning any lift repairs Shall not modify the lift in any manner without prior written consent of the manufacturer Shall display this manual or copy sup...

Page 24: ...21 11 DIAGRAMS FIG 1 11 Top Plate Assembly Column Carriage Swing Arm Start Button Hydraulic Unit Lowering Handle Floorplate Rubber Pad FIG 1 9000AF...

Page 25: ...22 FIG 2 9000AF 111 2819 4mm 112 2844 8mm Max 75 87 1927 1mm Max 72 17 1833 1mm Max 70 87 1800mm Min 9 61 244 1mm Min 5 91 150 1mm Min 4 61 117 1mm 134 1 2 3416 3mm...

Page 26: ...23 FIG 3 9000AC Overhead Beam Hydraulic Unit Rubber Pad Swing Arm Carriage Lowering Handle Start Button Up right Column...

Page 27: ...24 FIG 4 9000AC 111 2819 4mm 111 18 2823 9mm 141 3 4 3600 45mm Max 75 87 1927 1mm Max 72 17 1833 1mm Max 70 87 1800mm Min 9 61 244 1mm Min 5 91 150 1mm Min 4 61 117 1mm 134 1 2 3416 3mm...

Page 28: ...25 FIG 5 9000AC 9000AF R 5 7 5 6 1 4 6 2 0 2 m m R 39 06 992 12m m R 97 64 2480 05mm R 28 03 711 96mm R 41 38 1051 05m m...

Page 29: ...26 FIG 6 9000AC Connecting Bolts Nuts B Sets Connecting Bolts Nuts B Sets Overhead Beam Up right Columm Leg Top Cable Sheave Assembly...

Page 30: ...27 FIG 7 9000AC Top Cable Sheave Equalizing Cable 2 Locking Nuts 4 Bottom Cable Sheave Carriage...

Page 31: ...28 FIG 8 9000AF Bottom Cable Sheave Top Cable Sheave Equalizing Cable 2 Carriage Locking Nuts 4...

Page 32: ...29 FIG 9 9000AF Hydraulic Cylinder Column Leg Bolts and Nuts for Power Unit Mount 4 Sets Power Unit Hydraulic Hose Hydraulic Hose Hydraulic Extension Fitting 45 Fitting 90 Fitting 90...

Page 33: ...30 FIG 10 9000AC Hydraulic Cylinder Column Leg Bolts and Nuts for Power Unit Mount 4 Sets Power Unit Hydraulic Hose Hydraulic Hose Hydraulic Extension T Connector Fitting 90 Fitting 90...

Page 34: ...31 FIG 11 9000AC 9000AF Column Anchor Bolts 3 4 6 Column M12 15 Bolts Connect Floor Plate 9000AF Only Floor Plate Concrete 3000PSI min...

Page 35: ...32 FIG 12 9000AC 12 PARTS FIG 12 16...

Page 36: ...33 FIG 13 9000AC...

Page 37: ...oard jointing 1 19 Bolt 4 20 Nut 4 21 Spring washer 4 22 Flat washer 4 23 Right board jointing 1 24 Rack spindle 4 25 Shaft sheath 4 26 Flat washer A 4 27 Spring 4 28 Rack board 4 29 Ramp board 4 30 N...

Page 38: ...ing 2 54 Direct outside fitting 2 55 Hose 1 56 Carriage 2 57 Nylon block 16 58 Cotter pin 2 59 Flat washer 2 60 Arrester jointing 2 61 Pull spring 2 62 Inner hexangular screw 2 63 Spring 2 64 Pull rop...

Page 39: ...36 FIG 14 9000AF...

Page 40: ...37 FIG 15 9000AF...

Page 41: ...aft sheath 4 16 Flat washer A 4 17 Spring 4 18 Rack board 4 19 Ramp board 4 20 Nut 4 21 Flat washer 4 22 Spring washer 4 23 Ball handle 4 24 Bolt 8 25 Rubber pad 6 26 Salver jointing 4 27 Short Adapte...

Page 42: ...45 1 Direct outside fitting 2 46 Carriage jointing 2 47 Nylon block 16 48 Shaft sheath 2 50 Arrester jointing 2 51 Pull spring 2 52 Inner hexangular bolt 2 53 Spring 2 54 Pull rope 2 55 Sheath pose 4...

Page 43: ...ose fitting 1 3 Annectent spindle 1 4 Check valve 1 5 Lowering valve 1 6 Bolt 1 7 Throttle valve 1 8 Escape oil valve 1 9 Oil box 1 10 Suction oil hose 1 11 Gear pump 1 12 Bumper valve 1 13 Valve seat...

Page 44: ...ed for replacement parts only to the original purchaser for a period of 2 years from the date of purchase XL Tool by Titan Wheel Service Machines are backed by a standard 1 year replacement parts warr...

Page 45: ...Titan Lifts product you must register your product with us The simplest way to do this is to visit TITANLIFTS COM WARRANTIES and submit your information online If you prefer to send your information...

Page 46: ......

Page 47: ...NOTES...

Page 48: ...46142 1 888 908 4826 FAX 317 215 2770 www titanlifts com TITAN MARKETING LLC Copyright 2017 by Titan Marketing LLC All rights reserved No portion of this manual or any artwork contained herein may be...

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