Tigmig KL-MIG 100E Manual Download Page 6

protectors must be of suitable capacities and proper sizes for ensuring security.   

3.

 

Connection of welding ends

 

One  end  is  connected  to  a  welding  cable;  the  other  end  is  connected  to  the 
workpiece through the connecting cable. In order to ensure security, the workpiece 
should be grounded during working. 

 
Fourthly Cautions

 

!

 

Be sure to turn off power switches of the switch cabinet when connecting the cables. 

!

 

Connect the cables with copper terminals. After the cables are fixed with bolts or nuts, they 
must be insulated with insulating tapes. 

Copper cables: 

Type 

Output   

Cable (mm

"

Power supply 

Cable (mm

"

Automatic air 

switch (releaser 

current) (A) 

90A

!

G

10 

G

1.5 

30 

100A 

G

10 

G

1.5 

30 

110A 

G

10 

G

1.5 

30 

 
The above-mentioned cables are copper cables. 

• Methods 

  Please operate according to the following orders: 

1.

 

Turn on the power of the switch cabinet (ON).       

2.

 

Turn on the power of the welding machine 

  3. Adjust welding current.   
  4. Arc generating. 
  5. Welding work 
  6. End the welding work. 
  7. Turn off the power switch of the welding machine. 
  8. Turn off the power switch of the switch cabinet (OFF) 

 

Fifthly Maintenance and repair 

In  order  to  extend  the  life,  please  pay  attention  to  maintenance  and  repair  in  addition  to  any 
caution. Inspect and repair the welding machine once at least every six months according to the 
following requirements. Be sure to turn off the power switches of the switch cabinet and welding 
machine. 
1. Use the insulating resistor to measure the resistances between the primary level winding and the 
second level winding or between each winding and grounding. It should be above 1

#

2. The dust can reduce the resistance character and make the winding overheated, so we must use 
compressed air to blow off the dust accumulated on windings and other parts. 
3.  Check  if  the  power  contact  is  overheated.  If  some  burning  traces  are  on  the  contact  surface, 
please make the surface smooth. 
4.  Remove  the  iron  core  dust  as  much  as  possible,  and  then  fill  in  oil.  The  most  suitable  oil  is 

Summary of Contents for KL-MIG 100E

Page 1: ...MIG WELDING MACHINE KL MIG 150E 230V 50Hz...

Page 2: ...6 0 1 5 2 1 B 6 E 0 66 2 2 5C 5 3 Secondly Safety Instructions Followed by You A Danger obey the following instructions for avoiding serious injuries to personnel 1 The welding machine is designed an...

Page 3: ...uncovered machine 7 Use the dry insulating gloves 8 Use the securing net during the work at heights 9 Make periodic checks and maintenances reuse the machine after its damaged parts are repaired 10 Sw...

Page 4: ...used Do not weld any sealing vessel such as trough tank and tube otherwise it can break 1 Do not place any combustible in welding workshops 2 Do not make any welding work near to combustible gases 3 D...

Page 5: ...high load cycle rate The formulation of load cycle rate is as follows Rated output current rated load cycle rate Load cycle rate of actual power supply Actual output current The placement of welding m...

Page 6: ...djust welding current 4 Arc generating 5 Welding work 6 End the welding work 7 Turn off the power switch of the welding machine 8 Turn off the power switch of the switch cabinet OFF Fifthly Maintenanc...

Page 7: ...current value are shown in the table on right side Note suitable for carbon steel and low alloy steel Cautions of Flux wire Diameter of Flux wire Welding Current A 0 6 60 80 0 8 60 100 0 9 60 110 6 Be...

Page 8: ...110 Diameter of suitable welding rod mm 0 6 0 9 0 6 0 9 0 6 0 9 Insulation grade H H H Weight Kg 15 15 5 16 INSTALLATION The location of the welding machine should be free form excessive moisture or...

Page 9: ...mm Please fix the creepage pntector when the working place is very humid and when working on the steel board and hob Terms of using When on the transport you should according to the regulation of ship...

Page 10: ...8 0 9 95 105 18 19 45 50 10 Awsetlt 11 1100 1 2 0 0 9 110 120 19 19 5 45 50 10 Awsetlt 11 100 1 Flat fillet weld T shap joint Flat fillet welding jointXsheet metalY thick XmmY Diameter of welding sil...

Page 11: ...current A Welding voltage V Welding speed cm min Distance Between nozzle mm Wire model Diameter of wire reel mm wire Weight kg 1 2 0 6 60 65 16 17 10 Awsetlt 11 100 1 1 6 0 8 0 9 65 75 16 17 40 45 10...

Page 12: ......

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