Tidland Maxcess 650 Series User Manual Download Page 5

www.maxcessintl.com 

Tidland Leaf Shaft 

MI 27L691995 1 L 

Page 5 

 

SHAFT INSTALLATION AND OPERATION 

Standard Leaf Shaft

 

1.  Install shaft as required for your machine application. 

2.  Slide the core onto the shaft. 

3.  Inflate rubber tube to 80-120 psi (5.5-8.3 bar) and begin winding. 

 

Fixed Leaf Shaft 

 

1.  Install shaft as required for your machine application. 

2.  Rotate the shaft so that the fixed leaf is at the top; slide the core onto the shaft. 
3.  Inflate rubber tube to 80-120 psi (5.5-8.3 bar) and begin winding. 

 

 

 
 

 

Positioning the fixed leaf at the top allows the internal rubber element to expand more 
uniformly, and prevents the internal element from having to lift the weight of the material roll. 

Inflating the shaft with the fixed leaf down or to the side can lead to 
excessive element wear and premature failure. 

 
 
 
 
 

Coreless Gripper Leaf Shaft

 

1.  Install shaft as required for your machine 

application. 

2.  Make sure shaft is completely deflated. 

3.  Make sure fixed leaf is in the correct position. 

4.  Lay web along the length of the shaft, sliding 

it into the gap between the fixed leaf and the 
gripper bar. 

5.  Inflate rubber tube to 80-120 psi (5.5-8.3 bar), 

securing the web between the leaves. 

6.  Begin winding operation. 

 
 

INTERNAL LEAF 

ASSEMBLY 

FIXED LEAF 

GRIPPER BAR 

ASSEMBLY 

SHAFT BODY 

 

Summary of Contents for Maxcess 650 Series

Page 1: ...Tidland Leaf Shaft User Manual EN Series 650 650HD 750 MI 27L691995 1 L TIDLAND WINDING SOLUTIONS...

Page 2: ...on the PSDS Do not use fingers or other objects to deflate the shaft Tidland recommends using the Tidland Air Release Tool see page 3 Inspect the shaft for wear and or other safety and functional defi...

Page 3: ...e 12 Torque Requirements 12 Leaf Assembly 13 Replacing the Leaves 14 Replacing Springs 14 Installing Add on Leaves 15 Troubleshooting 16 CAUTION Wear eye protection when using tools or compressed air...

Page 4: ...r end view of internal parts JOURNAL EXTERNAL LEAF LEAF SCREW ATTACHES EXTERNAL LEAF TO INTERNAL LEAF BUTTONS NOTE Leaves on the 650HD shaft are not removable the screws are not accessible RUBBER TUBE...

Page 5: ...he top allows the internal rubber element to expand more uniformly and prevents the internal element from having to lift the weight of the material roll Inflating the shaft with the fixed leaf down or...

Page 6: ...e all air 2 Locate and remove the valve 3 Apply thread sealant according to manufacturer s directions to the threads of the valve unless the sealant is pre applied and reinstall NOTE Valves with pre a...

Page 7: ...bly with a male o ring connector pictured at right Remove your old rubber tube assembly page 9 and install the new one pushing the tube assembly firmly into the socket in the journal See page 8 for us...

Page 8: ...Standard pincer Tidland Part No 27L778957 Spring return pincer Tidland Part No 27L778958 1 With the pincer squeeze the tangs 1 on the hose clamp until you can lift the load retaining hook 2 and then...

Page 9: ...rubber tube assembly allowing for easier removal 2 With the leaves wedged in lifted position remove all air from the shaft Use the Tidland Air Release Tool for safety and best results 3 For cantileve...

Page 10: ...to the manufacturer s directions to threads of the valve b Screw the valve into the shaft and torque to 8 8 10 ft lbs 12 13 6 Nm Disassembling a Rubber Tube Assembly The standard rubber tube assembly...

Page 11: ...ng 3 deep inside the rubber tube NOTE If the assembly uses a tube stiffener insert it into the rubber tube first and attach it to the tube fitting Then insert the fitting into the rubber tube For rubb...

Page 12: ...er to threads of the journal set screws Reinstall the set screws and torque as shown in the chart below 7 Reinstall the valve a Apply a thread sealant according to the manufacturer s directions to thr...

Page 13: ...50 LEAF SHAFT Item Description 1 External leaf 2 External leaf fastener 3 Leaf button 4 Internal leaf fastener 5 Internal leaf 6 Foam spring 7 Leaf spring 8 Rubber tube filler 9 Rubber tube filler fas...

Page 14: ...act wrench to break the seal 3 Use the new fasteners supplied with your shaft to install the external leaves Note If the new fasteners do not have a pre applied threadlocker use a small amount of Loct...

Page 15: ...he bolts from the existing leaf that correspond with the holes in the add on leaf Do not remove the existing leaf 3 Set the add on leaf on top of the existing leaf and install the longer bolts that we...

Page 16: ...ve hand pad Files may be used on steel leaves Cores slipping Low air pressure Operate shaft at 80 psi minimum 5 5 bar for optimal performance Air leak Check rubber tube assembly for leaks and replace...

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