Tico Pro-Spotter, Service Manual

Page: 81 / 211

PRO-SPOTTER ENGINE
TICO Manufacturing
Service Manual 4-13
Figure 4-21: Charge Air Cooler (CAC)
(shown removed for clarity)
4. Remove charge air cooler (CAC) (11). (See
“CHARGE AIR COOLER” on page 4-6.)
5. Remove transmission cooler (12). (See
“TRANSMISSION COOLER” on page 5-4.)
6. Loosen hose clamp (1) and disconnect upper
radiator hose (2). Close all openings using caps and
plugs.
7. Remove cap screws (3), washers (4 and 6), lock
washer (7), lock nuts (5), upper fan shroud (8), and
lower fan shroud (9).
8. Remove rods (14), rubber mounts (15), washers
(16), jamnuts (17), and lock nuts (18).
Figure 4-22: Lower Radiator
9. Remove lock nuts (19), washers (20), and isolators
(21).
10. Remove radiator (22).
11. Repair or replace components as necessary.
Inspection
• Check radiator for cracks, broken fins, or other
damage. Replace parts found to be unserviceable.
• Inspect radiator piping, hoses, fittings, and clamps for
leaks, holes, cracks, and loose connections. Replace
parts found to be unserviceable.
• Clean all parts of dirt and debris.
Installation
Installation is reverse of the removal procedure.
1 Hose Clamp 10 Condenser
2 Upper Radiator Hose 11 Charge Air Cooler (CAC)
3 Cap Screw (20 used) 12 Transmission Cooler
4 Washer (28 used) 13 Lower Radiator Hose
5 Lock Nut (8 used) 14 Rod (2 used)
6 Washer (12 used) 15 Rubber Mount (8 used)
7 Lock Washer (12 used) 16 Washer (8 used)
8 Upper Fan Shroud 17 Jamnut (4 used)
9 Lower Fan Shroud 18 Lock Nut (4 used)
TPS-051
8
1
10
13
9
11
4
12
2
6
3
4
7
5
4
3
18
14
16
17
16
15
19 Lock Nut (2 used) 21 Isolator (2 used)
20 Washer (2 used) 22 Radiator
TPS-045
20
21
19
22