Thunder TDR02026 Instruction Manual Download Page 5

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•  This product can be used as 240VAC charger for 12V batteries, or can be used as a DC-DC charger by installing the unit onto a vehicle and hard wiring the unit onto the starter battery 

to charge a 12V auxiliary battery. The unit can also be used to connect solar panels and can charge either the 12V starter battery of a vehicle or the 12V auxiliary battery depending on 

which battery has lower voltage.

The priority of charge for the TDR02026 is to prioritise 240VAC charge first, then DC-DC Vehicle charging, then Solar panel charging. This means that if the 240VAC plug is plugged in and 

powered, while also having solar panel connected, the 240VAC charging mode will be prioritised, and solar panel charging will be disabled. If the vehicle is driving, and the DC-DC charging 

is activated, the solar panel charging will be disabled. Solar panel charging will only occur if the 240VAC and DC-DC charging is not operational.

The unit can also charge lithium batteries, but the installer will need to connect the lithium charging blue wire to earth for the charging mode to change to lithium battery.

1. Analysis / Desulphation

A small voltage pulse is applied to the battery to ensure it can effectively and safely accept 

a charge.  Desulphation uses pulse reconditioning to gently remove any sulphation build 

up on the battery plates and prevents oxidization. Stabilizes electrolyte consistency and 

minimises the battery temperature rising while charging, recovers battery capacity and can 

help extend battery life. 

2. Soft Start

The soft start function improves the batteries charging capability, reduces gas and heat 

build-up and can improve electrolyte consistency which can become uneven in the battery 

cells from day to day use.  A steadily increasing current is applied over a set time so as 

not to initially overload the battery.  This stage prepares the battery for the more intense 

charging stages to follow.

3. Bulk charge

Maximum charge current is delivered to the battery to minimize charge times.

4. Absorption

Reduces the current supplied to the battery and ensures that the battery has been 

completely charged without the risk of being overcharged.

5. Analysis – Testing the battery while charging

The charger shuts off power and measures voltage drop over a set time.  If unacceptable 

readings are measured this may indicate an internal short or other issue inside the battery.

•  If the battery has a fault the charger will stop charge, the charger will cut output and not 

continue to charge until it is either switched off, or the battery is removed. Faulty Battery 

indicators on the screen will activate if the battery being charged is completely dead and 

cannot be charged. 

6. Boost/ equalisation charge

Once the battery is fully charged, the charger will equalize all of the battery cells by 

providing a steady set voltage over a programmed period of time, at low current. 

7. Float stage

After the boost stage, the current will drop to low amperage to maintain the battery in a 

fully charged and ready to use state.

8. Maintenance charge

After float stage the voltage will maintain at a constant level with a small pulse frequency. 

Current is dropped to a very low level.

AC AND DC-DC 8 STAGE 

OPERATION

CHARGING STAGES

Summary of Contents for TDR02026

Page 1: ...For your personal safety read understand and follow the information provided in this instruction manual THANK YOU FOR CHOOSING THE THUNDER BATTERY MANAGEMENT SYSTEM...

Page 2: ...Benefits 4 Installation 5 Operation 5 Charging Stages 7 LCD Display Operation 8 Display 9 Wiring 10 Specifications 11 Warranty Terms Conditions Copyright 2020 GPC Asia Pacific Pty Ltd ABN 97 097 993...

Page 3: ...trol Over charging short circuit and over temperature protection Output reverse polarity protection Removable 3 5 inch Bluetooth colour LCD display with touch screen functionality Automatically switch...

Page 4: ...um battery the Blue wire on the front of the TDR02026 will need to be connected to battery earth see specification table on page 9 If not charging a Lithium battery do not connect this wire Once corre...

Page 5: ...ife 2 Soft Start The soft start function improves the batteries charging capability reduces gas and heat build up and can improve electrolyte consistency which can become uneven in the battery cells f...

Page 6: ...g voltage and constant output current Stage 2 Perform constant voltage charging at 14 5V when current is lower than 3A switch to stage 3 Stage 3 Performs float charging with 13 5V If batteries voltage...

Page 7: ...mote location of your choosing you can use the spare empty LCD case to install onto the main body of the unit where the original LCD screen was kept to keep the unit tidy Supplied with the unit are 2...

Page 8: ...rently activated and will have the orange red ring surrounding the current charging mode If the current charging mode is 240VAC and is switching to solar the solar symbol will rotate to the top to ind...

Page 9: ...Stud 12 24V Input Small Stud Solar Positive Input Front Wiring Red 12V Output Black 12V Earth output 12V input Earth Solar negative Blue wire Lithium Mode connect to earth Note Only connect the Lithiu...

Page 10: ...put voltage 13V 50V Solar Regulator MPPT Auxiliary battery start charging voltage Battery voltage 0V Maximum Operating Temperature 55 C Display unit Bluetooth connection for removable LCD touch screen...

Page 11: ...e the unit This warranty does not apply to failure or damage to a Thunder product caused by incorrect or faulty fitment accidental or intentional damage failure of other products incorrect application...

Page 12: ...oria 3178 Australia 510 Mt Wellington Hwy Auckland New Zealand thunderauto com au thunderauto co nz GPC Asia Pacific 22 Enterprise Drive Rowville Victoria 3178 Australia 510 Mt Wellington Hwy Auckland...

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