Thunder TDR02020 Manual Download Page 9

9

8 Stage Charging Mode

8 STAGE CHARGING MODE

1.  Stage 1 - Battery Check: Pre-charge 5 sec, switches into stage 2 (12V).

2.  Stage 2 -  Soft Start: Less than 2A or 10 sec charging, switches into stage 3.

3.      Stage 3 - Constant Current Charging (Bulk Charge): Max 20A, switches to 

stage 4 when the battery voltage charges to 14.5V.   

 

Note: 

Voltage varies to maintain a constant current until 14.5V is reached.

4.      Stage 4 - Constant Voltage Charging (Absorption Charge): Constant 14.5V, 

up to one hour or current drops to 3A, will switch to stage 5.  

 

Note:

 Current varies to maintain constant voltage until it drops below 3A.

5.    Stage 5 - Analysis: If the battery voltage drops to 12V or less in one minute, 

faulty battery indicator will light up with beeper. After one minute If voltage is 
over 12.6V the Thunder DC-DC goes to stage 6.   

 

 

Note:

 If battery is determined to be faulty the Thunder DC-DC will stop charge.

6.   Stage 6 - Boost Stage: Voltage up to max of 15.2V (dependant on battery 

chemistry), or up to one hour. (up to 20A) If the current drops to less than 
4A then it will switch to stage 7.  

 

 

 

Note: 

Battery chemistry is determined during charging stages, using 

algorithms that differentiate the rate of charge specific to a particular 
chemistry e.g. AGM, Calcium, flooded etc.

7.    Stage 7 - Final Charge / Test: Highest voltage 13.8V, when the current is less 

than 1A or one hour has passed, it will switch into stage 8.

8.    Stage 8 - Maintenance Charge (Float): Constant 13.8V pulse charging. 

9.    Stage 8 - Pulse Check: Every 20 sec to monitor discharge (if discharge is 

found on the aux battery it will move back to Stage 3, and work it’s way 
back through the stages). 

Charging

Voltage

Stage

Charging

Amperage

Summary of Contents for TDR02020

Page 1: ...is specialty 12 Volt battery charger is a sophisticated multi stage charger utilising fully automatic computerised control designed to charge most 12 Volt Gel Lead Acid and Calcium batteries It is rec...

Page 2: ...s 4 Important Safety Warnings 5 Installation 6 Specifications 7 Integrated LED Diagram 8 Wiring Diagram 9 8 Stage Charging Mode 10 Solar Charging Mode 11 Warranty Terms Conditions Copyright 2017 GPC A...

Page 3: ...nd minimises temperature equating to longer battery life Unit will automatically change charge rate mapping for GEL AGM and standard Lead Acid Internal charger temperature monitoring and power output...

Page 4: ...battery charger is not intended for outdoor operation Do not expose it to moisture or extreme weather conditions 8 If skin or clothing comes in contact with battery acid flush the affected area immed...

Page 5: ...vehicle chassis If connecting a solar panel connect the positive from the panel to the solar input terminal and the negative of the panel to the negative terminal There is no need for an external reg...

Page 6: ...ses over 17V the Thunder DC DC will shut off reset will be needed MIN AND MAXIMUM CHARGING VOLTAGES 13 1V 15 2V stops charging when alternator or vehicle battery below 12 2V SOLAR INPUT VOLTAGE RANGE...

Page 7: ...e of charge and indicator lights These functions include Solar green LED Reverse polarity orange LED including alarm Faulty battery red LED NOTE The percentage display shows the stage at what the DC D...

Page 8: ...mmended Not Supplied As your auxiliary battery charges its state of charge is reflected by the Thunder logo illuminating in 10 increments A percentage charge is also shown in green This percentage cha...

Page 9: ...ter one minute If voltage is over 12 6V the Thunder DC DC goes to stage 6 Note If battery is determined to be faulty the Thunder DC DC will stop charge 6 Stage 6 Boost Stage Voltage up to max of 15 2V...

Page 10: ...switches to stage 2 2 Stage 2 Overpressure Pulse Charging When the battery voltage is lower than 14 5V charger pulses for one sec on and one sec off This will occur for two hours or until 14 5V averag...

Page 11: ...ir or replace the unit This warranty does not apply to failure or damage to a Thunder product caused by incorrect or faulty fitment accidental or intentional damage failure of other products incorrect...

Page 12: ...12 GPC Asia Pacific Pty Ltd ABN 97 097 993 283 51 57 Qantas Drive Brisbane Airport QLD 4007 AUSTRALIA thunderauto com au thunderauto co nz...

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