THUNDER TIGER Raptor 90 3D Assembly And Maintenance Manual Download Page 1

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Summary of Contents for Raptor 90 3D

Page 1: ......

Page 2: ...mbly 14 1 4 Installation of Servo Frame Bag C 15 1 5 Installation of Pitch Frame Bag D 16 1 5 1 Aileron Lever Subassembly 17 1 5 2 Metal Elevator Parallel Lever Subassembly 17 1 5 3 Elevator Control L...

Page 3: ...ion of Servo Part 2 Bag I 37 5 3 Installation of Receiver and Gyro 38 5 4 Installation of Body Bag J 39 5 4 1 Body Subassembly 39 5 5 Installation of Rotor Blades Bag K 40 6 Settings 41 6 1 Setting up...

Page 4: ...in the frame design to permit the use of optional gear ratios to optimize engine performance to suit any pilot s demand BELL HIILLER MIXING CONTROL UNIT Main rotor control geometry has been carefully...

Page 5: ...will provide you with long lasting pleasure in return Included Fiberglass or Carbon Rotor Blade Engine System Use a high quality 90 size 2 stroke model helicopter engine such as the Thunder Tiger TT P...

Page 6: ...information or to find a model helicopter club please contact AMA at Academy of Model aeronautics 515 East Memorial Drive Muncie IN 47302 USA 317 287 1256 We also encourage you to subscribe to differe...

Page 7: ...not turn on your transmitter Otherwise it can cause a crash and even bodily and property damages Please monitor the fuel level during flight and land before running out of fuel Before each flight ple...

Page 8: ...y open up the bag that you need for the particular assembly Check the parts in that bag against the parts list shown for each assembly as well as each sub assembly to make sure there are no missing pa...

Page 9: ...pe frame spacers into the plastic Pitch Guide according to Figure 1 1 2 and 1 1 3 Assemble the Elevator Control Arm subassembly according to 1 1 4 Insert it in between the two Upper Frames The metal E...

Page 10: ...BK0592 Starter Shaft 1 9 BK0422 Drive Pinion 11T 1 10 BK0366 Pinion Gear Nut 1 11 BV0522 2 Clutch Bell Set 1 When installing pinion gear add a small drop of Loctite to the threads Make sure not to get...

Page 11: ...Guide Collar L 1 2 BK0658 Frame Spacer S 2 3 BK0693 Cross Member 1 The side with a number should face in because the opening on both sides are differeent Note The 3 spacer with threads is supposed to...

Page 12: ...0870 Metal Lower BRG Block 1 11 1 2 1 Tail Drive Unit Subassembly 1 12 1 2 2 Cooling Fan Casing Subassembly 1 13 1 2 3 Fuel Tank Subassembly 1 BAG B Please complete subassembly steps 1 2 1 through 1 2...

Page 13: ...crews Add a tiny drop of Loctite on the set screw thread before inserting them Always use a very small amount of Loctite liquid on the thread otherwise it may be nearly impossible to remove the set sc...

Page 14: ...y because every tank has been checked for leak If you were to take the tank apart here is how to put it back together Install the silicone fuel line to the Fuel Nipple Then add the rubber fuel tank st...

Page 15: ...o Description Qty 1 BK0389 Rod Guide Collar 1 2 BK0658 Frame Spacer S 2 Main Frame Assembly Add Loctite Add Loctite 1 3 2 1 BAG C As show in Figure 1 3 1 insert two hex Frame Spacers S into the plasti...

Page 16: ...f Tapping Screw 6 3 1 3 Main Frame Assembly 1 Installation of Servo Frame 1 4 1 2 3 BAG C Install the one piece servo frame with six self tapping screws Do not use Loctite when attaching self tapping...

Page 17: ...17 1 5 5 Header Tank Subassembly 1 BAG D 66 5mm 8 10 Please complete subassemblies 1 5 1 through 1 5 5 first then add them to the Main Frame Fit the Pitch Control Frame Subassembly Attach the E Ring o...

Page 18: ...3 2 3 BK0075 Link Ball 4 8 2 4 BK0340 Aileron Control Arm 1 No Material No Description Qty 1 BK0876 Elevator Control Arm 1 2 BK0075 Link Ball 4 8 1 3 HMF2 8N Philip Machine Screw M2x8 1 No Material No...

Page 19: ...he side frame No Material No Description Qty 1 HMJ2 10N M2x10 Self Tapping Screw 1 2 HMV840ZZY BRG d4xD8x3 2 3 HMV1280ZZY BRG d8xD12x3 5 2 4 BK0336 Pitch Frame 1 5 BK0075 Link Ball 4 8 1 Optional add...

Page 20: ...bassembly according to 1 6 1 Insert the No 3 Main Shaft into the bearings and then add the No 4 Lock Ring and slide in the Main Gear Subassembly Add two M3x6 Button Head Screws to the Locking Ring and...

Page 21: ...SE It is necessary to add grease inside the one way clutch before your first flight The clutch might lock up once grease is gone The one way clutch grease PV0517 is recommended for this lubrication Ma...

Page 22: ...21 ROTOR HEAD ASSEMBLY 2...

Page 23: ...p the bigger opening to the link ball Bigger Hole Face to Control Arm Metal Rotor Head Assembly 2 1 BAG F Make the two pushrods for controlling the blade pitch The distance 43 mm is measured between t...

Page 24: ...crew No 4 and on the outside of the collar d3xD4x13 No 12 Be careful do not let the Loctite seep into the bearings There are two choices of hole positions on the aluminum seesaw for attaching the mixi...

Page 25: ...ring to further stiffen the main rotor flapping Stiffing the main rotor head will speed up the cyclic transient response but may cause the helicopter fuselage to oscillate at around 1600 RPM This osci...

Page 26: ...25 TAIL ASSEMBLY 3...

Page 27: ...ail boom When installing the tail transmission make sure the housings match the hole on to the tail boom Add Carbon Vertical Fin with machined washer and Locknut then tighten the five 3 mm bolts Add c...

Page 28: ...L 1 14 BK0371 Tail Case R 1 15 BK0372 Tail Input Bevel Gear 1 16 BK0373 Tail Output Bevel Gear 1 17 HMY2 12 Pin 2x12 1 18 3 1 2 Tail Rotor Subassembly 1 Install bearings No 2 and No 3 into the Tail C...

Page 29: ...ol Slider Thread the No 19 Metal Pitch Control Fork onto the brass bushing until the bushing does not have any in and out play but the pitch fork should still be able to spin freely in the bearings Ad...

Page 30: ...29 FINAL ASSEMBLY 4...

Page 31: ...balls of swashplate should be aligned with the outer balls Tighten the socket screw on the phase ring at this moment NOTE Improper alignment will cause unwanted mixing 113 5mm 2 3 Installation of Roto...

Page 32: ...gine Subassembly 1 5 HMC4 12B Socket Screw M4x12 4 6 BK0435 Washer d4xD11xW1 7 4 4 Attach the engine into the side frames with four M4x12 bolts and four washers but do not tighten until Section 6 1 In...

Page 33: ...onto the engine Add a tiny drop of Loctite on the engine nut Do not use too much Loctite Tighten the engine nut using a socket head wrench while grabbing the fan with a towel The nut should be tighte...

Page 34: ...1 HMM3Z Locknut M3 4 2 HMC3 25B Socket Screw M3x25 4 3 BK0820BL Landing Skid Damper 4 4 4 3 1 Skid Subassembly 1 Add CA Glue Installation of Landing Skid 4 3 4 2 Before installing the plastic end cap...

Page 35: ...0B Socket Screw M3x30 2 6 BK0087 Washer d3xD8x1 4 4 No Material No Description Qty 1 HMJ2 8N Self Tapping Screw M2x8 4 2 BK0447 Tail Support Rod End 4 3 BK0669 Tail Support Rod 2 Slide the finished ta...

Page 36: ...35 INSTALLATION OF PERIPHERAL EQUIPMENT 5...

Page 37: ...ew M2x8 5 13 HSE2614N Selt Tapping Screw 4 14 HSE2630N Selt Tapping Screw 4 10 5mm Installation of Servo Part 1 5 1 BAG I Install the servos and make up the pushrods according to the drawings The dist...

Page 38: ...M2 6x14 8 18 HSE2620N Selt Tapping Screw M2 6x20 4 10 5mm Installation of Servo Part 2 5 2 97 5mm 48mm 3 Throttle Collective Pitch 7 2 BAG I Make up the throttle and collective control pushrods accor...

Page 39: ...eiver battery Even though the receiver and battery can be attached to the helicopter tray by using double sided foam tape but it is better to wrap the receiver and battery separately using half inch o...

Page 40: ...the R pins through the two holes in the support tube to prevent the tube from moving in the servo frame Install two rubber ends onto the support tube The rubber ends will dampen shake or vibration gen...

Page 41: ...40 No Material No Description Qty 1 Main Rotor Blade 2 2 BK0446 Rotor Bolt M5x35 2 3 HMM5Z Locknut M5 2 Installation of Rotor Blades 5 5 2 3 BAG K 1...

Page 42: ...41 SETTINGS 6...

Page 43: ...he 11 teeth pinion and 91 teeth main gear first which give 8 27 1 ratio Setting up Gear Backlash 6 1 Engine Mount Lower BRG Subassembly Pinion Gear Sub Assembly The side frame on the Raptor 90 3D have...

Page 44: ...ed scales to set up the initial collective control The actual blade angle in degrees can be checked by a pitch gauge sold separately 13 11 0 9 11 0 13 11 9 11 POINTER The optional Pitch Gauge 3802 is...

Page 45: ...0 Collective Travel for Hovering 6 3 1 0 12 The hovering pitch angle should be at 4 5 to 5 5 to get 1450 to 1550 RPM See page 42 for ATV setting in transmitter Beginners should not use more than 2 ne...

Page 46: ...mm Aileron Elevator Throttle Rudder Pitch ATV 100 100 100 100 100 EXPO 25 25 30 Pitch Curves Point 1 Point 2 Point 3 Point 4 Point 5 Normal 35 INH 60 INH 88 Idle Up 1 8 INH INH INH 83 Idle Up 2 7 INH...

Page 47: ...sition before starting the engine Make sure the transmitter and receiver are turned on before starting the engine Always maintain a safe distance when operating a model helicopter Do not fly a model h...

Page 48: ...rim is also moved down 3 The carburetor needle is not set properly Close the needle turn it clockwise all the way then open the needle turn it counter clockwise 1 and 1 2 turns and try again If the mo...

Page 49: ...e any broken or damaged plastic part Do not repair broken rotor blades Always inspect the following items immediately a Engine starting shaft b All the gears c Main shaft flybar and blade feathering s...

Page 50: ...49 PARTS LIST SECTION 7...

Page 51: ...058 LINK BALL PV0062 RUBBER GROMMETS PV0124 FLYBAR CONTROL ROD PV0125 THRUST WASHER PV0120 MAIN ROTOR GRIP PV0134 AILERON LEVER PV0126 SPINDLE PV0132 PITCH CONTROL ARM PV0135 TAIL PITCH CONTROL LEVER...

Page 52: ...0172 THRUST BEARING d8xD16xW5 PV0190 TAIL DRIVE SPUR GEAR PV0192 PINION GEAR 11T PV0195 TAIL DRIVE SHAFT BRG PV0197 TAIL DRIVE SHAFT BEVEL GEAR BRG PV0203 BALL BEARING d6xD15xW5 PV0198 COOLING FAN PV0...

Page 53: ...METAL SWASH PLATE PV0269 GREASE FOR PLASTIC GEAR PV0270 GREASE FOR BEARING PV0268 LOCTITE 262 PV0310 FUEL TANK 550c c PV0321 REAR TAIL SERVO TRAY PV0298 MAIN SPUR GEAR 91T PV0291 METAL WASHOUT BASE P...

Page 54: ...TAIL DRIVE SHAFT PV0422 TAIL BOOM PV0423 TAIL ROD GUIDE PV0425 TAIL PITCH CONTROL SLIDE BUSHING PV0453 REAR SERVO ROD PV0466 METAL FORK PV0455 SKID PIPE END CAP PV0469 MAIN SHAFT LOCK RING PV0497 WASH...

Page 55: ...AW PV0611 SERVO LINK ROD PV0613 WASHOUT LINK PIN PV0612 MAIN SHAFT METAL UPPER BRG BLOCK PV0614 3D CLUTCH LINER PV0615 SUS FLYBAR ROD PV0617 METAL FLYBAR CONTROL ARM PV0616 METAL FLYBAR CONTROL ARM SE...

Page 56: ...BRG 2 4830 LEVER PITCH ARM 4870 PV0050 BRG FEATHERING 4830 TAIL SHAFT HMV1350 d5xD13x4 BRG 2 3 1 1 PV0052 TAIL SLIDER BRG HMV1060ZZY d6xD10x3 BRG 2 3 1 2 PV0054 SERVO MOUNTING PLATE BK0104 Sever Moun...

Page 57: ...l pitch Housing B 2 3 1 2 HMC2510B M2 6x10 Socket Screw 4 3 1 2 HMC3 14B M3x14 Socket Screw 2 3 1 HMM25 M2 6 Locknut 4 3 1 2 HMM3B M3 Locknut 2 3 1 PV0149 TAIL BEVEL GEAR BA1141 1 Washer d8xD5x0 15 4...

Page 58: ...MEMBER BK0393 Pitch Frame Cross Member 1 1 1 BK0394 Pitch Frame Cross Member Nut 2 1 1 PV0250 ROTOR GRIP SPACER BK0478 Rotor Grip Spacer 2 5 5 PV0251 FUEL PLUG BK0445 Fuel Plug 3 1 2 3 PV0253 ANTENNA...

Page 59: ...Spacer S 13 PV0421 TAIL DRIVE SHAFT SET BV0651 Tail Drive Shaft Set 1 3 1 3 HMC2512B M2 5x12 Sockeet Screw 2 3 1 3 HMM25 M2 5 Locknut 2 3 1 3 PV0422 TAIL BOOM BK0650 Tail Boom 1 3 1 PV0423 TAIL ROD GU...

Page 60: ...2 3 1 PV0608 LINKAGE ROD BK0318 Link Rod 2 3x95 4 BK0093 Link Rod 2 3x46 3 BK0095 Link Rod 2 3x76 1 BK0292 Link Rod 2 3x24 2 BK0839 Link Rod 2 3x30 1 BK0113 Link Rod 2 3x18 2 BK0436 Link Rod 2 3x55 2...

Page 61: ...4 1 HMJ2 8N M2x8 Self Tapping Screw 4 4 4 1 PV0627 DECAL JV0186 Decal R90 3D 1 PV0628 TAIL SUPPORT BRACKET BK0878 Bracket TOP 1 4 4 BK0879 Bracket BOTTOM 1 4 4 HMC3 16B M3x16 Socket Screw 2 4 4 HMM3Z...

Page 62: ...OUT ASSEMBLY PV0433 L METAL WASHOUT ASSEMBLY BL PV0434 METAL AILERON LEVER SET PV0434 L METAL AILERON LEVER SET BL PV0299 CARBON GRAPHITE HORIZONTAL FIN PV0300 CARBON GRAPHITE VERTICAL FIN 61 PV0315 C...

Page 63: ...STR L 110V 2P No 2157 2 4AH GLOW STR L 230V 2P No 2158 2 4AH GLOW STR L 230V 3P No 1658 12V FUEL PUMP No 3801 6MM STARTER EXTENSION No 3802 PRECISION PITCH GAUGE No 3803 REMOTE GLOW ADAPTER No 1263 CA...

Page 64: ...No 3842 AGUSTA A109 For R50 For R50 For R60 90 For R90 ENGINE R C HELICOPTER No 4839 Raptor 30 V2 No 4852 Raptor 50 SE No 4853 Raptor 50 Titan No 4870 Raptor 60 V2 No 4890 Raptor 90 STD No 4891 Raptor...

Page 65: ...H R No 8126 DS1213 DIGITAL SERVO No 9606 RL 53H No 8072 TG6000 HEADING LOCK GYRO No 8030 ZERO GOVERNOR No 2379 OBL 43 11 30H No 2380 OBL 49 08 50H No 2381 OBL 29 35 10H No 8043 BLC 75 No 8042 BLC 65 N...

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