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AC/DC Power Supply

INSTALLATION MANUAL

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Summary of Contents for TT-6080A

Page 1: ...AC DC Power Supply INSTALLATION MANUAL ...

Page 2: ......

Page 3: ...Thrane Thrane A S AC DC Power Supply Installation Manual Document number 98 129099 C Release date February 26 2010 ...

Page 4: ...content or accuracy of any translations or reproductions in whole or in part of this manual from any other source Copyright 2010 Thrane Thrane A S All rights reserved DISPOSAL Old electrical and electronic equipment marked with this symbol can contain substances hazardous to human beings and the environment Never dispose these items together with unsorted municipal waste household waste In order t...

Page 5: ...irements Observe marked areas Under extreme heat conditions do not touch areas of the unit that are marked with this symbol as it may result in injury KEEP AWAY FROM LIVE CIRCUITS Operating personnel must not remove equipment covers All repair and servicing tasks must be made by qualified maintenance personnel Do not service the unit with the power cable connected Always disconnect and discharge c...

Page 6: ...contains a description of the principle of operation and uses and features of the power supply Installation contains step by step guidelines how to install the power supply as a stand alone unit or in a combined setup and describes the connectors Service and repair contains information on support how to return units for repair and instructions how to exchange the fuses Typography In this manual ty...

Page 7: ...Block diagram 3 Applications 4 Chapter 2 Installation Unpacking 5 Installing the AC DC Power Supply 6 Installing 2 or 3 AC DC Power Supply units 15 Chapter 3 Service and repair Contact for support 17 Repair and servicing 17 Exchanging the fuses 18 Returning units for repair 19 ...

Page 8: ...Table of Contents vi App A Technical specifications App B Wall mount tray option App C Special installation App D Declaration of conformity Glossary 31 Index 33 ...

Page 9: ...pply has an on off switch It is lit when the power is turned on All connectors are placed at the same end of the power supply to simplify mounting and installation The connector panel is protected by a transparent lid To secure an installation with heavy cables a cable relief bracket can be installed When mounted vertically the AC DC Power Supply fulfills IP32 in areas with more than 42 V and IP22...

Page 10: ... AC alarm and On off switch Daisy chaining of up to three units to give up to 900 W 1 Short circuit protection Over temperature protection shutdown with automatic restart Battery switch over in case of AC supply failure secured by 2 fuses 30 A No forced cooling required IP 3X for internal high voltage areas 42 V IP 2X in other areas IP X2 when vertically mounted wall and connector panel is facing ...

Page 11: ...he AC DC Power Supply L N GND Mains AC AC Input DC DC DC1 28 7 31 2 VDC output DC DC DC2 28 7 31 2 VDC input output Battery Battery AC LED Output LED 24 VDC Battery input GND N C Op en w hen o k C OM C om m on AC DC converter GND GND GND I O connector for future use AC ALARM AC alarm output N O C lose d wh en ok GN D ...

Page 12: ...It can be used as a stand alone DC power supply or as a building block in a larger power supply When more power is needed than one power supply can give i e 300 W you can stack up to three power supplies on top of each other and connect them When stacking 2 or 3 units the load on each of the units is automatically balanced among the units ...

Page 13: ... mounting 1 unit M6X55 mm DIN912 Unbrako Cable relief bracket comb style AC DC Power Supply Installation manual this manual Optional accessories The following optional accessories are available and can be ordered Wall mount tray heavy duty with cable relief bracket order number 406080A opt 001 4 mounting bolts for mounting 2 AC DC Power Supply units M6X100 mm DIN912 Unbrako order number 406080A op...

Page 14: ...nit fulfills IP32 in areas with more than 42 V and IP22 in other areas Connector overview Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch is Off O first Important To ensure adequate cooling of the AC DC Power Supply an unobstructed space of minimum 5 cm must be maintained around all sides of the unit except for the bottom side O...

Page 15: ...Power Supply 7 2222 Installation Outline and dimensions The following drawing shows the AC DC Power Supply and the position of the mounting holes It is mounted with four mounting bolts 4 mounting bolts for mounting 1 unit M6X55 mm DIN912 Unbrako ...

Page 16: ...DC Power Supply 2 Fasten the cable relief bracket directly to the wall between the wall and the AC DC Power Supply with four M4 x 6 mm screws 3 Fasten the AC DC Power Supply to the wall with 4 mounting bolts M6X55 mm DIN912 Unbrako included the delivery An optional larger Wall mount tray heavy duty is available for the AC DC Power Supply For further details see Wall mount tray option on page 25 ...

Page 17: ...you must remove the U shaped cutout for the respective cable in the plastic protective lid Removing the protective lid To connect the cables you must remove the protective lid To do this unscrew the two screws M3x7mm Torx 8 as shown in the picture and put the lid aside Inserting the cable in the spring terminal connector The connectors are spring ter minal connectors Use a suit able tool to open t...

Page 18: ...chain up to three AC DC Power Supply units the Mains AC connector has two terminals Use one terminal for the incoming mains power Mains AC Connector type Spring terminal dual row connector Wire cross section Up to 2 5 mm2 L Line AC power cord brown Europe black USA N Neutral AC power cord blue Europe white USA GND AC power cord green yellow Europe green USA Fuse 6 3 A It is accessible from outside...

Page 19: ...tput The AC DC Power Supply supplies a DC output To connect the DC output DC1 do as follows 1 Connect the DC cable to the connector marked DC1 and the equipment that must be powered 2 Remove the u shaped cut out for this input from the protective lid DC 1 Connector type Spring terminal Wire cross section Up to 6 mm2 Maximum load 30 A DC out plus DC out minus GND ...

Page 20: ...chain a second AC DC Power Supply Connect the cable from DC1 in AC DC Power Supply unit 1 to DC2 in AC DC Power Supply unit 2 Connect the DC cable to the connector marked DC 2 and the equipment that must be powered 3 Remove the u shaped cut out for this input from the protective lid To daisy chain a third AC DC Power Supply repeat step 2 The connector specifications are the same as for DC1 To see ...

Page 21: ...g polarity of the battery To connect the BATTERY input do as follows 1 Connect the cable to the connector marked BATTERY and the battery 2 Remove the u shaped cut out for this input from the protective lid BATTERY Connector type Spring terminal Wire cross section Up to 6 mm2 Battery plus Battery minus GND Fuses Two 30 A fuses one for battery plus and one for the battery minus These are accessible ...

Page 22: ...se is blown The on off switch is in the position off The output is short circuited or heavily overloaded An internal error has occurred To wire the AC alarm output do as follows 1 Connect the cable to the connector marked AC Alarm according to the specifications in the table below AC ALARM AC DC Power Supply Connector type Spring terminal Wire cross section Up to 1 5 mm2 Terminal 1 Closed when ok ...

Page 23: ...fulfills IP32 in areas with more than 42 V and IP22 in other areas The mounting holes in the AC DC Power Supply are designed in such a way that units fit nicely on top of each other when being stacked The drawing shows the specifications of the mounting bolts needed when installing two or three units on top of each other 2 block mount 4 x M6X100 mm DIN912 Ubrako 3 block mount 4 x M6X140 mm DIN912 ...

Page 24: ...nit 1 to DC2 of unit 2 3 For the third unit repeat steps 1 and 2 to connect unit 2 to unit 3 Caution If you need more than 3x300 W or 30 A you need to follow special guidelines when connecting the required AC DC Power Supply units Refer to Wiring four or more AC DC Power Supply units on page 27 to see how to connect the AC DC Power Supply units to meet these requirements Emergency battery TT 6080A...

Page 25: ...hat supplied the AC DC Power Supply For further information on warranty and service you may also use the Thrane Thrane home page at www thrane com Repair and servicing The AC DC Power Supply does not require maintenance and adjustment apart from routine checking of its installation Warning Never insert or remove a power supply while its power switch is in the On position Make sure the power switch...

Page 26: ...ate the fuse it is accessible from outside the housing It is positioned next to the on off switch 2 Turn the device that holds the fuse and extract it 3 Take out the old fuse and insert a new one type 5x20 mm 6 3 AT 4 Insert and fasten the fuse holder Fuse AC input 2 fuses battery input Caution If the AC fuse is blown directly after being replaced there might be a serious fault in the AC DC Power ...

Page 27: ...cedure may cause shipping delays and additional charges Warranty returns Equipment that qualifies for warranty repair can be returned to Thrane Thrane for repair or replacement at our discretion The customer is charged for the shipping costs to Thrane Thrane and Thrane Thrane will pay the shipping costs to return the repaired replaced unit to the customer Non warranty returns Equipment that fails ...

Page 28: ...unit in heavy paper or in bubble plastic sheets Attach a tag with model number serial number and return address 3 Use a strong shipping container e g double walled carton or similar 4 Protect the front and rear panel with suitable material cardboard foam or bubble plastic sheets and insert a 7 10 cm layer of shock absorbing material between all surfaces of the equipment and the sides of the contai...

Page 29: ...pply from a Thrane Thrane distributor contact the Customer Service Center of the distributor 3 Describe the fault as thoroughly as possible and ask for assistance In some cases the error may be resolved over the phone 4 If the unit has to be returned for repair request an RMA number 5 Request replacement loan unit if required 6 Pack the equipment or parts to be returned in approved shipping contai...

Page 30: ...Chapter 3 Service and repair 22 Returning units for repair ...

Page 31: ...240 VAC 300 W continuous 370 W peak 2 min Output power at 90 VAC 100 VAC 270 W continuous 333 W peak 2 min DC output nominal 31 2 VDC at 0 A 29 3 VDC at 10 A 28 7 VDC at 13 A AC input voltage 115 230 VAC nominal 100 240 VAC operating Alarm in case of AC power failure IP rating in high voltage 42 V IP 3X IP rating in other areas IP 2X IP rating when mounted vertically on a wall IP X2 Operating temp...

Page 32: ...fications 24 Storage temperature 40 to 80 C Cooling No forced cooling required Survival temperature power on 40 to 80 C Dimensions H 46 5 mm L 354 mm W 265 mm Weight Approx 3 7 kg Compass safe distance 30 cm Specifications Value ...

Page 33: ...ll mount tray option Wall mount tray option B A Wall mount tray heavy duty with cable relief bracket is available and can be ordered order number 406080A opt 001 Up to 3 AC DC Power Supply units can be mounted on this tray ...

Page 34: ...Appendix B Wall mount tray option 26 Dimensions and weight Dimensions Weight The Wall mount tray heavy duty weighs 2 5 kg ...

Page 35: ...Power Supply units Important You must connect the units as shown in the drawing This is to make sure that a single connector is never overloaded with more than 30 A Emergency Battery TT 6080A TT 6080A TT 6080A TT 6080A Fuse User User Cable lengths to achieve cable resistance higher than 100 m cross section 2 5 mm2 2 m cross section 6 mm2 25 m The cable resistance must be 100 m DC ...

Page 36: ...Appendix C Special installation 28 ...

Page 37: ...laration of conformity Declaration of conformity D CE LVD EMC The AC DC Power Supply is CE certified LVD EMC directives as stated in the Declaration of Conformity with LVD and EMC Directives enclosed in copy on the next page ...

Page 38: ...Appendix D Declaration of conformity 30 ...

Page 39: ...es and publishes International Standards for all electrical electronic and related technologies IP International Protection Rating sometimes also interpreted as Ingress Protection Rating consists of the letters IP followed by two digits and an optional letter It classifies the degrees of protection provided against the intrusion of solid objects including body parts like hands and fingers dust acc...

Page 40: ...Glossary 32 ...

Page 41: ...ty 29 connector AC alarm output 14 AC input 10 battery 13 DC1 11 DC2 12 overview 6 cooling requirements several units 15 single unit 6 D daisy chaining setup for 3 units 16 wiring 16 DC input 12 DC output 11 12 declaration of conformity 29 document number this manual i F features 2 fuse 5 AC input 10 AC exchanging 18 battery 13 battery exchanging 19 I IEC 60945 2 input AC 2 battery 13 DC for daisy...

Page 42: ...ive lid remove 9 removing 9 R remove protective lid 9 repackaging 20 repair 17 return non warranty 19 warranty 19 returning units for repair 19 S safety summary iii servicing 17 several units connecting 16 installing 15 specifications 23 spring terminal connector 9 stacking several units 4 support contact 17 T technical specifications 23 tray for wall mount 25 U unpacking 5 W wall mount tray 25 or...

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Page 44: ...98 129099 C Thrane Thrane A S info thrane com www thrane com ...

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