ThoroughClean E10R-36H Operator'S Manual Download Page 3

 

Read WARNINGS & SAFETY INSTRUCTIONS before operating machine 

 

INSTALLATION 

 

Inspect shipment for damages during transit and unpack 

 

Connection to appropriate 240 or 415 Volt / 3-Phase power supply ensure all three 
phases are connected and of suitable capacity.  

 

Ensure power outlet is appropriately earthed and fitted with an earth leakage safety 
device 

 

 WARNING 

– ELECTRICAL SHOCK HAZZARD 

                   -- HIGH PRESSURE HOT WATER HAZZARD 

 

-     Never operate machine off a power outlet without earth leakage safety device 

Never clean the machine with high pressure water blasting 

– serious injury or 

death could result! 

Never use a machine without current electrical compliance tag 

Prior to use, visually check plug, lead, entry wires into control box/switch and 
motor for damage or frayed wires. 

Wear thick, try socks when operating and rubber boots 

Wear appropriate personal protection equipment (PPE) i.e. Protective head, 
face/eye, hand, body and footwear  

When shutting down, turn of power and unplug from socket. Do not pull on wires 
to unplug from wall socket 

 

 

If not already connected, connect the high pressure hose to the machine and high 
pressure gun to the hose. 

 

Connection supply hose to water supply: 

Important: Use hose with minimum 20 mm inside diameter 

Required pressurised water supply (not gravity) with minimum of 10 PSI and 
~20% more flow that pump flow rate (litres per minute) 

 

Turn on the water supply (open tap fully). Water will fill the break tank if fitted 

 

Unroll the hose fully ensuring there are no kinks in it 

 

Trigger gun to expel any air in the system 

 

 

LAST CHECKS & START: 

 

Check all hoses are connected and check all power leads for damage or hoses for water 
leaks 

 

Check oil level in the pump. The oil sight glass should be HALF full 

– not more! If oil need 

to be topped up, use SAE10W40 or SAE 15W40 or SAE30 and top up at the Slave Oil 
Tank if fitted, otherwise on the pump (Washmate-10) 

 

Ensure water supply is wide open and power switched on at socket outlet 

 

Trigger the gun for 30 seconds to ensure all air is expelled from the system. 

 

On the machine, switch on by pushing the rubber booted switch to ON 

 

The GREEN indicator light will come on to indicate power to the machine is on. 

 

Press the START button. The machine will fire up, the pump will be pumping and water 
will be in by-pass 

 

Pull the trigger on the gun by pointing the lance in a safe direction.  

 

When the trigger is released, the pump is still pumping and water is in by-pass.  

 

These units are fitted with a timed-by-pass shut-down and will automatically shut down 
after a few minutes (usually 2-3 minutes which can be set) if the gun is not triggered 
again. To re-start, press the GREEN START button again. 

 

TO ENGAGE HEAT:

 

Turn the Heat Control Switch from position ‘0’ to ‘1’. 

 

NOTE: 

 

During the first 10 to 12 hours of operation, manufacturing debris like SWARF / 
LOCTITE may come through the machine and cause blockages of the high pressure 
jet. Switch the machine off, trigger the gun to release stored pressure, remove nozzle 
and clean if this occurs. 

Summary of Contents for E10R-36H

Page 1: ...Start up 4 Operating Tips Shutting down Regular Checks 6 Maintenance Schedule 7 8 Trouble Shooting Guide 9 What can cause expensive damage to your machine 10 WARNINGS SAFETY INSTRUCTIONS 11 MEDIC ALER...

Page 2: ...456 Max Pressure Flow 2200 psi 11 lpm 3000 psi 12 5 lpm 3625 psi 18 lpm Set up de rated pressure flow 1100 psi 11 lpm 2300 psi 12 5 lpm 2800 psi 18 lpm Nozzle size at set up pressure 15060 15045 15060...

Page 3: ...lly Water will fill the break tank if fitted Unroll the hose fully ensuring there are no kinks in it Trigger gun to expel any air in the system LAST CHECKS START Check all hoses are connected and chec...

Page 4: ...e and detergent assembly Allow to soak for a few minutes 3 Blast off dirt using high pressure and a bottom up approach 4 Lastly rinse off thoroughly with top down approach SHUTTING DOWN IMPORTANT ALWA...

Page 5: ...er over heating which damages seals The unit has two safety mechanisms built in to prevent damage o Automatic dumping of hot water when water temp rises above 63 deg C o The Washmate 1 3 and 4 units w...

Page 6: ...ical equipment as Specified by Law As required by law 12 CONTROL PANEL Have an Authorised Electrician Fully Function Test Repair or Replace all Electrical Components As required or annually 13 Check T...

Page 7: ...Cavitation or air in the system Check suction hose Increase diameter size for bigger supply Damaged ceramic plunger Replace Plunger Excessive pressure and or temp in the pumped water Check the tempera...

Page 8: ...dity Replace oil more frequently Piston Seals Worn Cracked Piston Check Replace Water Blasted into Pump via Breather Cap during Cleaning Exercise Care WATER DRIPPING FROM UNDER PUMP Between crankcase...

Page 9: ...ost through by pass valve and only small increase in pressure is achieved doing this Lost of waster horse power COMMON MISTAKE Put a smaller HP Jet onto lance for higher pressure When orifice is reduc...

Page 10: ...s bearings on shafts where water penetration would be detrimental NEVER WATER BLAST fragile items surfaces that may be damaged by high velocity water Always carefully test on a small area first ALWAYS...

Page 11: ...octor what type of project task was being performed at the time of the injury making special note of any chemicals that were used and the quality of the water MEDIC ALERT INFORMATION ALWAYS ENSURE MAC...

Page 12: ...able loss or damage You are also entitled to have the goods repaired or replaced if goods fail to be of acceptable quality and the failure does not amount to a major failure The benefits to the consum...

Page 13: ...y period THIS WARRANTY WILL NOT APPLY TO Any part component that has been subject to misuse negligence accidental damage improper or inadequate maintenance or improper storage Any part that has been s...

Page 14: ...n the required flow of the pressure pump specification and suitable power supply outlet for electrical units where applicable 8 No responsibility will be taken for late delivery day due to unforeseen...

Page 15: ...3 6 6 10 8 GPM 0 3000 PSI Features all stainless and brass internal parts New design reduces sensitivity to entrapped air No external moving parts or springs Unique barb and flow balance design provid...

Page 16: ...3 15 16 22 24 25 28 29 INSTALLATION Select an unloader appropriate for the pressure and flow of your system see specification chart This unloading valve is a flow through design and should be mounted...

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Page 19: ...lvola 6 23 0900 30 Valve spring Molla valvola 6 24 0604 10 Valve cage Gabbia valvola 6 25 1801 12 Screw Vite M6x16 12 26 0203 18 Bearing cover Coperchio cuscinetto 2 27 0205 02 Bearing seal Cappellott...

Page 20: ...istone 18 1 2600 43 Complete seal Packing 18 mm 2600 43 Pacco completo Guarnizioni pistone 18 3 2614 05 Plunger 18 mm 2614 05 Pistone 18 3 2600 28 Complete Valve 2600 28 Valvola completa 1 2608 26 Plu...

Page 21: ...29 33 6 10 9 8 13 12 14 20 19 11 43 44 45 48 31 32 23 16 25 30 15 16 17 18 27 46 47 24 3 28 7 4 2 26 25 23 16 21 22 13 14 11 18 12 5 Hawk Pompe NMT serie 2011 NMT pumps 2011 series NMT1220S NMT1520S...

Page 22: ......

Page 23: ...0 1202 00 Valve plate 6 21 0900 30 Valve spring 6 22 0604 05 Valve cage 6 23 1802 03 Hexagonal screw M8x18 8 24 0500 61 Closed bearing housing 1 25 0601 63 O Ring 1 78x60 05 2 26 0200 06 Roller bearin...

Page 24: ...T2120RL 2600 77 Plunger Seals 20 mm 1 2600 78 Complete Seals Packing 20 mm 3 2600 68 Plunger 20 mm 3 2600 08 Complete Valve 6 2608 03 Plunger oil Seals 1 2600 69 Complete Manifold 1 3100 13 Connecting...

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Page 26: ...H H H Ha a a aw w w wk k k k N N N NP P P PM M M M1 1 1 15 5 5 52 2 2 25 5 5 5 N N N NP P P PM M M M1 1 1 18 8 8 82 2 2 25 5 5 5 s s s se e e er r r ri i i ie e e e 2 2 2 20 0 0 01 1 1 11 1 1 1 N N N...

Page 27: ...6 Intermed ring 18mm Diffusore Interm 18 3 7 0002 64 High pressure U seal dia 18mm Anello tenuta U 18 3 8 0603 07 Copper washer G1 2 Guarnizione rame 1 9 1601 20 Brass plug G1 2 Tappo G1 2 1 10 1602 3...

Page 28: ...rame 11 2 15x0 5 3 35 1200 09 Plunger 18mm Pistone 18 3 36 1400 15 Copper spacer 11 3 24x0 5 Rosetta rame 11 3 24x0 5 3 37 0601 03 O Ring 1 78x7 66 O Ring 1 78x7 66 3 38 0009 04 Teflon ring Anello an...

Page 29: ...1 A Ferero D Cover H Muller 17 05 2011 Designed by Checked by Approved by Date 1 2 Edition Sheet Date H G T2 K1 T1 K2 H L Q2 S2 t S4 t S3 2 S1 T2 K1 T1 1 3 S6 S5 4 0V 24V 215V 0V TR1 Q1 M1 M2 M3 M4 M...

Page 30: ...BURNER K1 CONTRACTOR K2 RELAY SET TR1 TRANSFORMER TR2 BURNER TRANSFORMER T1 CIRCUIT BOARD WITH 10 MIN DELAY T2 CIRCUIT BOARD WITH 10 SEC DELAY T3 DELAY CIRCUIT FOR SOLENOID H L IN LINE LAMP H G FUEL L...

Page 31: ...011 Designed by Checked by Approved by Date 1 2 Edition Sheet Date H G T2 K1 T1 K2 H L Q2 S2 t S4 t S3 2 S1 T2 K1 T1 1 3 S6 S5 4 0V 24V 215V 0V TR1 Q1 M1 M2 M3 M4 M5 M6 L1 L2 T1 T2 K1 K2 K2 M1 1 1 MB...

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