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PTR302 Rotary Proof Tester

 

Chapter 6: Maintenance

 

Rev D, October 13, 2020 

Page 13

 

Chapter 6 

Maintenance 

The purpose of the maintenance section is to define the planned maintenance requirements of the PTR302. Where 
appropriate maintenance procedures are included. 

6.1.  Planned Maintenance 

The PTR302 proof tester is designed for a production environment to give trouble free operation provided normal 
planned  maintenance  is  adhered  to.  Maintenance  and  repair  procedures  should  only  be  performed  by  trained 
personnel. Improper service and/or repair could result in the safety features being disabled and can also lead to 
damage that will not be covered under warranty. 

Planned Maintenance Schedule 

Maintenance 

Every 

Cycle 

Every 

Shift 

Daily  Monthly 

Months 

12 

Months

Replace Proof Test Grips 

 

 

Check Proof Test Calibration / 
Recalibrate 

 

 

 

 

 

 

6.2.  Replace Proof Test Grips 

Remove the 4 flat head screws on top of the proof test 
mandrel  and  lift  off  the  flanged  top.  Depress  the 
mandrel  clamp  button  and  remove  the  rubber  grip. 
Install a new grip making sure that the grip is uniformly 
positioned  around  the  mandrel  and  seated  below  the 
bottom flange. Replace the top flange and 4 flat head 
screws.  Make  sure  that  the  mandrel  clamp  operates 
freely and that the rubber grip does not rub against the 
clamping  arm.  After  replacing  the  proof  test  grips,  a 
calibration check should be performed. 

6.3.  Check  Proof  Test  Calibration  /  Re-
Calibration 

It  is  recommended  that  the  PTR302  be  returned  to 
Thorlabs  annually  for  calibration  check  and/or 
recalibration.  A  calibration  fixture  is  available  for 
customers who prefer to perform this function in-house. 

 

Figure 14  Replace Proof Test Grip 

Summary of Contents for PTR302

Page 1: ...PTR302 Rotary Proof Tester User Guide...

Page 2: ...ile Menu 7 4 3 3 Edit Menu 8 4 3 4 Test 8 4 3 5 Tools Menu 9 Chapter 5 Proof Test Process 11 5 1 Position the Fiber for Proof Test 11 5 2 Proof Testing 11 5 3 Adjusting Ramp Rate 12 Chapter 6 Maintena...

Page 3: ...ol Description Direct Current Alternating Current Both Direct and Alternating Current Earth Ground Terminal Protective Conductor Terminal Frame or Chassis Terminal Equipotentiality On Supply Off Suppl...

Page 4: ...een 85 and 265 VAC 47 63 Hz Input voltages outside these ranges may result in damage to the unit WARNING Small transparent fiber shards may be present in and around the work area and as such the neces...

Page 5: ...fiber or ensures that a fiber or fusion splice meets a minimum strength requirement 3 2 Parts Checklist When unpacking the PTR302 for the first time check to be sure that you have the following PTR302...

Page 6: ...lling the PTR302 1 Plug in the AC power cord The power supply accepts an AC input of 100 240 VAC 47 63 Hz 2 Connect the AC power cord to the external power supply 3 Connect the DC power cable to the u...

Page 7: ...its socket labeled Power Out 4 2 Controlling the PTR302 The PTR302 can be operated using either the Blue button on the top of the unit or via the Handset Controller which is used to control the PTR302...

Page 8: ...gh an initialization process that takes a few seconds During initialization the Handset Controller will auto detect the PTR302 and if all parameters read from the unit match the lasted known open file...

Page 9: ...provide a prompt to confirm deleting a file Exporting or importing a file will require a memory device to be connected to the Program Port of the VYT300C Selecting Export file will show a list of file...

Page 10: ...abort the proof test process if the Prooftest Level is not reached Fiber Diameter The diameter of the fiber in microns m This diameter is required to calculate units of tension kpsi GPa Note Make sur...

Page 11: ...options available are Full Access allows full read write access of parameters and files the ability to change User Access Permissions Read Only allows user to Open Files but does not allow the user t...

Page 12: ...Rotary Proof Tester Chapter 4 Initialization and Control Page 10 TTN123488 D02 Figure 10 PTR302 Windows for Prooftest History and Terminal Figure 11 PTR302 Tools Windows for Version Export Log File an...

Page 13: ...he fiber under the clamps such that the splice region or section of fiber to be tested is centered between the mandrels Release the buttons to hold the fiber in position Re check that the splice is ce...

Page 14: ...wise to increase the Ramp Rate turn it counterclockwise WARNING Always use the safety shield or wear safety glasses when proof or tension testing fiber The fiber under test can shatter and send glass...

Page 15: ...Daily Monthly 3 Months 12 Months Replace Proof Test Grips Check Proof Test Calibration Recalibrate 6 2 Replace Proof Test Grips Remove the 4 flat head screws on top of the proof test mandrel and lift...

Page 16: ...n proof test grips with a cotton swab dipped in alcohol Proof test grips are worn out Call Thorlabs for replacement proof test grips and replace as described in Section 6 2 Replace Proof Test Grips Te...

Page 17: ...um Fiber Length 17 432 mm Maximum Load 89 N 20 lbs 800 kpsi 5 5 GPa for a 125 m Fiber Accuracy 2 Ramp Rate2 Manual 22 2 N s 5 lbs s Display Units lbs kg N kpsi and GPa Dimensions L x W x H 10 14 5 85...

Page 18: ...abs products such as Pure OEM products that means assemblies to be built into a unit by the user e g OEM laser driver cards Components Mechanics and optics Left over parts of units disassembled by the...

Page 19: ...ation USA Canada and South America Thorlabs Inc sales thorlabs com techsupport thorlabs com UK and Ireland Thorlabs Ltd sales uk thorlabs com techsupport uk thorlabs com Europe Thorlabs GmbH europe th...

Page 20: ...www thorlabs com...

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