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6.

10. Lubrication of the M series liftgate should be as follows for all user conditions:
              Area of Tailgate                         Type of Lubrication*           Frequency

              kicker roller asm                        Grease                               50 cycles

              Pump oil change                        see chart below                  yearly

              Control handle pivots                 SAE 10 or 20 oil                 50 cycles

              Platform extension pivots          SAE 10 or 20 oil                 50 cycles

The major pivot points of the M series liftgate have special bushings that do not require

lubrication.

               For -40 to 120 F use #0 Grade grease.

               For -20 to 200 F use #1 Grade grease.

hYDRauliC FluiD ChaRt

Temperature 

Range
-75 to 165°F
-20 to 130°F

-50 to 80°F

           Acceptable 

           Fluids
           Exxon Univis J-26
           Dexron III

           Exxon Superflo ATF

           Shell Donax TG
           Shell Aero Fluid 4

           Mobil Aero hFA

           Exxon Univis J-13

           MIL h-5606

semi-annual inspection

1.  Perform the procedures outlined in the Monthly Inspection and Maintenance.

2.  Repaint original painted components as necessary to prevent rust and corrosion from

reducing structural integrity of original components.

3.  Inspect pump motor by:

A. Disconnecting battery cable

B. Remove motor end cover

C. Examine the armature brushes for wear. (Brushes should be replaced if they are less

than 1/8” long).

D. Clean all residue out from inside of the motor housing.

E. Apply several drops of light weight machine oil to the armature shaft bearing in the

motor end cover and reassemble the motor end cover.

4.  If the hydraulic oil in the reservoir is dirty:

A. Unfold platform and lower platform to the ground.

B. Drain the oil from the hydraulic system and flush the entire system. 

C. Remove reservoir from pump and clean suction line filter. Also clean out any contami-

nants inside reservoir. Remount reservoir when completed.

D. Replace the oil as outlined in Section 9 under Monthly Maintenance and Inspection.

11. Check the pump relief pressure and also the motor amperage at this pressure. These val-

ues should be as follows:

              Model                                         Max. Amp. Draw                 Relief Pressure (psi)

     M/MLB 25/30 ET                                         205                                       2500

    M/MLB 25/30 EST                                        255                                       2650

MDC/MDCLB 25/30 ET                                    180                                       2000

MDC/MDCLB 25/30 EST                                  215                                       2000

Summary of Contents for StowAway M 25 EST

Page 1: ...EasE REaD anD unDERstanD thE ContEnts oF this Manual bEFoRE oPERating thE EquiPMEnt TAILGATES INC 600 East wayne street Celina ohio 45822 Phone 419 586 7727 Fax 419 586 9724 www thiemantailgates com M...

Page 2: ...ls section of this manual For replacement Owner s Manuals decals etc call Thieman at 419 586 7727 For the latest manuals and warnings for each liftgate visit our website at www thiemantailgates com No...

Page 3: ...tion of the platform unless the platform is lowered completely to the ground and the ramp is supported by the ground NEVER lift or lower unstable loads NEVER operate liftgate if platform load surface...

Page 4: ...oads should be placed close to the platform edge nearest truck if a load is not uniformly distributed then the heaviest portion should be closest to the edge of the platform nearest the truck nEVER al...

Page 5: ...DE The following inspection and maintenance operations should be performed at the recommended intervals or anytime the liftgate shows signs of abuse and improper or abnormal operation MonthlY insPECti...

Page 6: ...om reducing structural integrity of original components 3 Inspect pump motor by A Disconnecting battery cable B Remove motor end cover C Examine the armature brushes for wear Brushes should be replace...

Page 7: ...7 ElECtRiCal PiCtoRials...

Page 8: ...650150 2 PTO Decal 4650140 3 Danger Decal no riding 4609 4 Operating Decal 4650890 5 Capacity Decal 1600 4650750 5 Capacity Decal 2000 4650100 5 Capacity Decal 2500 4650110 5 Capacity Decal 3000 46501...

Page 9: ...7242 1 2 31659 002 Main Section Weld 8442 1 3 31717 001 Extension Weld 7232 1 3 31717 002 Extension Weld 8432 1 3 31097 001 Extension Weld 7236 1 3 31097 002 Extension Weld 8436 1 3 31678 001 Extensio...

Page 10: ...nsion Weld 8442 10 M25 MDC30 1 1 4 31655 001 Ramp Asm 7242 10 M25 MDC30 1 1 4 31655 002 Ramp Asm 8442 10 M25 MDC30 1 1 5 3023 001 Support Tube 1 1 6 5101260 Spring 2 3 7 5050 Pin 1 1 8 8120378 Nut 50...

Page 11: ...Section Weld 7242W MDC 1 2 31677 002 Main Section Weld 8442W MDC 1 3 31155 001 Extension Weld 7242 M MDC 1 1 3 31155 002 Extension Weld 8442 M MDC 1 1 4 3023 001 Support Tube 1 1 5 5101260 Spring 2 2...

Page 12: ...4 3023 001 Support Tube 1 5 5101260 Spring 2 6 5050 Pin 1 7 8120378 Nut 50 1 8 9414074 Locknut 50 3 9 5781017 Retaining Ring 1 10 5051 Pin 1 11 8119 Shoulder Screw 50 2 12 5711 Shoulder Eye Bolt 1 13...

Page 13: ...436 1 3 31346 001 Extension Weld 7236 1 3 31346 002 Extension Weld 8436 1 4 3023 001 Support Tube 1 5 5101260 Spring 1 6 5050 Pin 1 7 8120378 Nut 50 1 8 9414074 Locknut 50 3 9 5781017 Retaining Ring 5...

Page 14: ...002 Extension Weld 8436 1 3 31730 001 Extension Weld 7240 1 3 31730 002 Extension Weld 8440 1 4 3023 001 Support Tube 1 5 5101260 Spring 1 6 5050 Pin 1 7 8120378 Nut 50 1 8 9414074 Locknut 50 3 9 578...

Page 15: ...50 Pin 1 7 8120378 Nut 50 1 8 9414074 Locknut 50 3 9 5781017 Retaining Ring 5 10 5051 Pin 1 11 8119 Shoulder Bolt 62 2 12 5711 Shoulder Eye Bolt 1 13 8107 011 Washer 62 4 14 5504 021 Bushing 2 15 5504...

Page 16: ...Support Tube 1 5 5101260 Spring 1 6 5050 Pin 1 7 8120378 Nut 50 1 8 9414074 Locknut 50 3 9 5781017 Retaining Ring 1 10 5051 Pin 1 11 8119 Shoulder Bolt 62 2 12 5711 Shoulder Eye Bolt 1 13 8107 011 Was...

Page 17: ...ty 1 3500 001 Spacer Asm 96 1 1 3500 002 Spacer Asm 102 1 2 2404 002 Control Shaft 96 Spacer Asm 1 2 2404 003 Control Shaft 102 Spacer Asm 1 3 31592 Latch 1 4 5101100 Spring 1 5 5701043 handle 1 6 231...

Page 18: ...r Weld 4 13 1 1 5 31427 Pivot Bar Weld 4 25 1 1 6 5701330 Roller 1 1 1 1 7 5031 Pin 1 1 1 1 8 5781008 Retaining Ring 2 2 2 2 9 8271291 Zerk 1 1 1 1 10 5047 Pin 4 4 4 4 11 5702371 Spring 4 4 4 4 12 507...

Page 19: ...Retaining Ring 2 2 2 2 2 2 2 2 9 8271291 Zerk 1 1 1 1 1 1 1 1 10 5047 Pin 4 4 4 4 4 4 4 4 11 5702371 Spring Pin 4 4 4 4 4 4 4 4 12 5075 Pin 2 2 2 2 2 2 2 2 13 5504 005 Bushing 4 4 4 4 4 4 4 4 14 5708...

Page 20: ...e 2 x 25 1 15 4350 Cable Lug 1 16 8180126 Screw 38 x 1 50 5 17 8106 010 Internal Tooth Lockwasher 38 10 18 8120377 Nut 38 5 19 8120388 Flatwasher 38 4 20 31445 Toggle Switch ASM 1 21 5504 001 Bushing...

Page 21: ...5 1 16 4350 Cable Lug 1 17 8180126 Screw 38 x 1 50 5 18 8106 010 Internal Tooth Lockwasher 38 10 19 8120377 Nut 38 5 20 8120388 Flatwasher 38 4 21 4933 001 Tube Elbow BT MAORB 2 22 31446 Toggle Switch...

Page 22: ...1 50 5 17 8106 010 Internal Tooth Lockwasher 38 10 18 8120377 Nut 38 5 19 8120388 Flatwasher 38 4 20 31445 Toggle Switch ASM 1 21 5504 001 Bushing 4 22 4422860 Pushbutton Control Optional 1 23 8111 0...

Page 23: ...180126 Screw 38 x 1 50 5 18 8106 010 Internal Tooth Lockwasher 38 10 19 8120377 Nut 38 5 20 8120388 Flatwasher 38 4 21 4933 001 Tube Elbow BT MAORB 2 22 31446 Toggle Switch Asm 1 23 5504 001 Bushing 4...

Page 24: ...ap 1 4 4480 Buss Bar 1 5 4421520 Bearing 1 6 4421530 Seal 1 7 8109 012 Screw 25 x 75 2 8 4421420 Bracket 1 9 4468 Solenoid 1 10 4421600 O Ring 2 11 4452 Solenoid Coil only 2 12 4445 Solenoid Valve Asm...

Page 25: ...1 3 4420410 Breather Cap 1 4 4403 Reservoir 6 x 9 1 5 4421520 Bearing 1 6 4421530 Seal 1 7 4421350 Bracket 1 8 4421420 Bracket 1 9 4480 Buss Bar 1 10 4468 Solenoid 1 11 4421600 O Ring 1 12 8109 009 Sc...

Page 26: ...tion Part Number Qty Snubber kit Items 1 to 6 3735330 1 1 Snubber 5702290 2 2 Mounting Angle 2019033 2 3 Locknut 31 18 9413447 2 4 Flat Washer 31 8120386 4 5 Base Plate 23049 001 2 6 Screw 31 18 81800...

Page 27: ...ditions If proper voltage is not present charge or replace the batteries The battery ies on the vehicle should be that which has a minimum 150 amp reserve capacity d Trace battery and ground cable con...

Page 28: ...elief valve setting as necessary If the relief pressure is not attainable the relief valve must be cleaned and or replaced or the pump is defective See part g below d If the liftgate will not raise wi...

Page 29: ...inal on the lower coil and check for continuity between the spade terminal and the nut which holds the coil on the valve stem If continuity does not exist replace the defective coil otherwise replace...

Page 30: ...ground to relieve all pressure from the cylinder unpinning the cylinder and cycling them back and forth several times from fully extended to fully retracted and allowing the pump to bypass through th...

Page 31: ...31...

Page 32: ...Rev 4 20 5C MP102937...

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