Thern 5PA5 Ensign Series Owner'S Manual Download Page 3

Owner's Manual for Thern 5PA5 Ensign Series Portable Davit Cranes

page 3

A11577B-0613

Suggestions for Safe Operation

DO the following:

Read and comply with the guidelines set forth in this Owner’s Manual. Keep 
this manual, and all labels attached to the crane, readable and with the equip-
ment at all times. Contact Thern, Inc. for replacements.

Check lubrication before use.

Install the wire rope securely to the winch drum.

Keep at least 4 wraps of wire rope wound on the drum at all times, to serve as 
anchor wraps. With less than 4 wraps on the drum the wire rope could come 
loose, causing the load to escape.

Keep hands away from sheaves, gears, wire rope, and other moving parts.

Disconnect electric power before servicing the equipment.

Keep all unnecessary personnel away from crane while in operation.

Keep out of the path of the load, and out of the path of a broken wire rope 
that might snap back and cause injury.

DO NOT do the following:

Do not lift people, or things over people. Do not walk or work under a load or 
in the line of force of any load.

Do not exceed the load rating of the crane or any other component in the sys-
tem. To do so could result in failure of the equipment.

Do not use more than one crane to move a load that exceeds the load rating of 
a single crane. A shift in load weight could overload the equipment.

Do not use damaged or malfunctioning equipment. To do so could result in 
failure of the equipment.

Do not modify the equipment in any way. To do so could cause equipment failure. 

Do not wrap the wire rope around the load. This damages the wire rope and 
could cause the load to escape. Use a sling or other approved lifting device.

Do not operate the crane with guards removed or improperly installed.

Do not divert your attention from the operation. Stay alert to the possibility of 
accidents, and try to prevent them from happening. 

Do not jerk or swing the load. Avoid shock loads by starting and stopping the 
load smoothly. Shock loads overload the equipment and may cause damage.

Do not use the crane and winch components for any use other than for their 
original intended function.

Do not use the crane to drag or pull loads. This will create side pulls, which 
could damage the equipment or cause the load to tip.

Do not leave a suspended load unattended. Place the load on the ground if it 
must be left unattended.

Do not adjust the winch brake with the load suspended.

Do not operate the crane without all pins securely in place.

Do not adjust the sheave position or boom angle while the crane is loaded.

Summary of Contents for 5PA5 Ensign Series

Page 1: ...cements are available from Thern Inc 5712 Industrial Park Road Winona MN 55987 507 454 2996 www thern com Owner s Manual For 5PA5 Ensign Series Portable Davit Cranes IMPORTANT Please record product in...

Page 2: ...THIS PRODUCT IS LIMITED IN DURATION TO THE DURATION OF THIS WARRANTY Some states do not allow the exclusion or limitation of incidental or consequential damages or allow limitations on how long an im...

Page 3: ...of the equipment Do not use more than one crane to move a load that exceeds the load rating of a single crane A shift in load weight could overload the equipment Do not use damaged or malfunctioning...

Page 4: ...ible for maintenance and operation 1 1 3 INSTALL THE CRANE on a level surface An uneven surface may cause the boom to rotate in the direction the mast is leaning 1 1 4 FASTEN THE BASE securely to the...

Page 5: ...ection 1 1 for additional information and crane overturning moments and mounting bolt reaction forces 1 2 4 ASSEMBLE THE CRANE in the following order a FASTEN THE WINCH to the mounting bracket using t...

Page 6: ...of wire rope onto the drum to act as anchor wraps Refer to the instructions in the Winch Owner s Manual 1 2 6 RAISE THE BOOM into position and secure in place with the boom brace assembly as shown in...

Page 7: ...o Con sider the following when determining duty rating a ENVIRONMENT harsh environments include hot cold dirty wet corro sive or explosive surroundings Protect the equipment from harsh envi ronments w...

Page 8: ...ment in the system 2 2 4 POSITION THE BOOM so the load hook is centered over the load Avoid side pulls which could damage the crane or cause the load to tip See Figure 5 a ADJUST SHEAVE POSITION by mo...

Page 9: ...in the Winch Owner s Manual 2 4 3 OBSERVE THE WIRE ROPE as it winds onto the drum If it becomes loose uneven or overlapped stop the operation and rewind the wire rope before continuing Continued opera...

Page 10: ...BRICATE THE BASE PIN located at the bottom of the base before in stallation and at least every 3 months Use a grease brush to apply a film of NLGI 2 grease to the pin 3 2 3 LUBRICATE THE MAST BEARING...

Page 11: ...drum and release the anchor c REPLACE THE ROPE KEEPER PINS 3 3 5 REMOVE THE WINCH HANDLE on hand winches or disconnect electric current on power winches Refer to instructions in the Winch Owner s Man...

Page 12: ...inch handle rotates freely in both directions On power operated models make sure the winch responds to the control device It must rotate as shown on the control labels and it must turn off when you re...

Page 13: ...s not operate properly sheaves holes worn distorted or otherwise damaged does not rotate freely wire rope bent crushed otherwise damaged wire rope loosely or unevenly wound broken wires see Figure 7 r...

Page 14: ...ler guides Note the location and concentration of broken wires Replace wire rope if more than 6 wires are broken in one lay or more than 3 wires are broken in one strand in one lay See Figure 7 Make s...

Page 15: ...er correct incorrect Figure 9 Rope Diameter The wire rope assembly must be replaced if the diameter mea sures less than the minimum diameter at any point wire rope diameter minimum diameter 3 16 in 11...

Page 16: ...maged areas down to the bare metal b CLEAN THE AREA thoroughly c REPAINT with a high quality primer and finishing coat 3 5 4 TO ORDER REPAIR PARTS contact your local dealer Include the follow ing info...

Page 17: ...HE CRANE and store all parts in a cool clean place away from corrosive chemicals and moisture 4 2 2 SEAL THE CRANE in plastic with a desiccant to help protect it from rust corrosion and other damage 4...

Page 18: ...534 6 17 PIN QUICK RELEASE 188 X 3 000 SST SEE SPEC A11535 2 18 PLUG FINISH RND 2 250 X 10 14GA BLK A11560 1 19 LABEL NAMEPLATE CRANES CE A11529 1 20 LABEL NAMEPLATE THERN LOGO A6889 2 21 LABEL WARNIN...

Page 19: ...316 SST AISI 316 B5820SS316 B6251SS316 model material item 1 item 2 5BW5 STEEL B5819RED B6251RED 5BW5G STEEL B5819GAL B6251GAL 5BW5S SST AISI 304 B5819SS B6251SS 5BW5S316 SST AISI 316 B5819SS316 B6251...

Page 20: ...r level 114 in 2 5 in DIA 64 mm 2896 mm IMPORTANT It is the owner or operator s responsibility to determine the suitability of the equipment to its intended use Study all applicable codes manuals and...

Page 21: ...Owner s Manual for Thern 5PA5 Ensign Series Portable Davit Cranes page 21 A11577B 0613 NOTES...

Page 22: ...Owner s Manual for Thern 5PA5 Ensign Series Portable Davit Cranes page 22 A11577B 0613...

Page 23: ...Owner s Manual for Thern 5PA5 Ensign Series Portable Davit Cranes page 23 A11577B 0613...

Page 24: ...Thern Incorporated 5712 Industrial Park Road Winona MN 55987 PHN 507 454 2996 FAX 507 454 5282 EMAIL info thern com www thern com...

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